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SERVICE PARTS MANUAL

ST, MT & HT SERIES SNOW PLOWS

ST SERIES SERIAL NUMBERS AFTER STD200000 STG200000 MT SERIES SERIAL NUMBERS AFTER MTD200000 MTG200000 HT SERIES SERIAL NUMBERS AFTER HTD200000 HTG200000

©2006 Sno-Way® International

97100740F

TABLE OF CONTENTS

Page

PARTS LIST INTRODUCTION.................................................................................... 2 POWER PACK FRAME - ST SERIES......................................................................... 3 POWER PACK FRAME - MT & HT SERIES............................................................... 5 BLADES - ST SERIES................................................................................................ 7 BLADES - MT & HT SERIES...................................................................................... 9 HYDRAULIC SYSTEM - GRAVITY DOWN - STG, MTG, HTG................................. 11 HYDRAULIC SYSTEM - DOWN PRESSURE SYSTEM - STD, MTD, HTD ............. 12 HYDRAULIC POWER UNIT - GRAVITY DOWN - STG, MTG, HTG......................... 13 HYDRAULIC POWER UNIT - DOWN PRESSURE SYSTEM - STD, MTD, HTD ..... 15 LIFT CYLINDERS - GRAVITY DOWN SYSTEM - STG, MTG, HTG ........................ 17 LIFT CYLINDERS - DOWN PRESSURE SYSTEM - STD, MTD, HTD..................... 18 ANGLE CYLINDERS - ST, MT, HT ........................................................................... 19 POWER PACK WIRING - ST, MT, HT....................................................................... 20 CONTROL SYSTEM WIRING - ST, MT, HT.............................................................. 21 EMERGENCY KIT..................................................................................................... 22 NUMERICAL INDEX ................................................................................................. 23

PARTS LIST INTRODUCTION

Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Way service parts. All parts should be obtained from or ordered through your dealer. Give complete information about the part as well as the Model Number and Serial Number of your machine.

Record the Serial Number in the space provided in your Owner’s Manual for quick reference. The Serial Number for the unit is on a plate located on the left frame gusset of the Hopper Frame.

"Right" and "Left" are determined from a position sitting on the Operators Seat of the vehicle.

We reserve the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes in any unit previously delivered.

USING THIS PARTS LIST

Below is parts listing with four columns. The first column is the "ITEM", the second is the "PART NUMBER", The third is the "DESCRIPTION" and the fourth is the "QUANTITY".

The "ITEM" is the number used in the corresponding illustration. The "PART NO." Is the number used to order replacement parts. If a number does not appear in the column the part is only available by ordering the complete assembly. The "DESCRIPTION" is the name of the replacement part. At times the name may be indented, this means that the indented parts are part of the preceding assembly. The "QTY." Is the quantity needed to service the assembly illustrated, not the complete product.

ITEM PART NO.

DESCRIPTION QTY.

196100083 O-ring 1
296001529 Elbow 3
398100036 Capscrew, Hex.,3/8"-16NC x 7/8"9

POWER PACK FRAME - ST SERIES

POWER PACK FRAME - ST SERIES

ITEM PART NO. DESCRIPTION QTY

1 2 3 4

6 7 8 9

11 12 13 14

16 17 18 19

21 22 23 24

26 27 28 29

31 32 33 34

36 37 38 39

41 42 43 44

46 47 48 49

51 52 53 54

56 57 58

98100005 96100073 98009022 98009008 96105005 98009077 98009009 98009032 96105006 97100750 97100752 98019230 98019176 98009169 96105057 96104928 98100105 98100104 96102130 96103524 96103519 96102168 98100176 98009013 98100172 96102131 98100062 96104924 96104920 98009036 96105014 98009034 97100005 98009017 96105046 97100004 98009013 96101956 96104284 96001044 96105278

98100251 96104885 96105043 98009085 98009030 98100099 98009175 98009055 98100028 96100919 98009039 96102781 96101061 98009078 98100010 98100266 98100255

Nut, Hex, 1-1/4" .............................................................................................. 1 Plate, Locking, Nut.......................................................................................... 1 Capscrew, Hex, 3/8"-16 x 1" ........................................................................... 1 Washer, Lock. 3/8".......................................................................................... 2 Platform, Pump............................................................................................... 1 Nut, Hex, 3/8"-16 ............................................................................................ 3 Nut, Hex, Nylock, 3/8"-16................................................................................ 2 Washer, Flat, 3/8" ........................................................................................... 5 Cover, Pump ................................................................................................... 1 Decal, Down Pressure.................................................................................... 1 Decal, Gravity Down ....................................................................................... 1 Washer, Flat, 5/16" ......................................................................................... 4 Screw, Flange HD, Self Tapping, 5/16" x 3/4"................................................. 4 Pin, Lynch, 1/4" x 1-9/16" ............................................................................... 3 Pin, Hitch, 3/4" x 7-7/8"................................................................................... 1 Ass’y, Lift Link ................................................................................................. 1 Pin, Cotter, 1/8" x 1"........................................................................................ 2 Washer, 3/8" ................................................................................................... 2 Spring, Latch .................................................................................................. 2 Ass’y, Stand .................................................................................................... 1 Pin, Latch........................................................................................................ 1 Spacer, Stand ................................................................................................. 1 Washer, Special, Hardened ............................................................................ 7 Nut, Lock, Hex Head, 1/2"-13 ......................................................................... 4 Nut, Jam, Hex Head ....................................................................................... 2 Pin, Latch........................................................................................................ 1 Cap Screw, Hex Head, 1/2"-13 x 2-1/4".......................................................... 1 Spacer, Lift Arm.............................................................................................. 2 Ass’y, Bellcrank............................................................................................... 1 Cap Screw, Hex Head, 1/2"-13 x 3-1/2".......................................................... 2 Spacer, Bellcrank............................................................................................ 2 Cap Screw, Hex, 3/8"-16 x 1-1/4" ................................................................... 3 Decal, Patent .................................................................................................. 1 Cap Screw, Hex, 1/2"-13 x 3".......................................................................... 2 Pin, Hitch ........................................................................................................ 2 Decal, Important ............................................................................................. 2 Nut, Hex, Nylock 1/2"-13................................................................................. 4 Clamp, Cable .................................................................................................. 1 A-Frame.......................................................................................................... 1 Cylinder, Angle (details on page 19)............................................................... 2 Ass’y, Cylinder Lock Clamp ............................................................................ 1 Pin, Wire Lock................................................................................................. 1 Cylinder Lock Clamp....................................................................................... 1 Pin, Special, 5/8" x 3-1/2" ............................................................................... 1 Cylinder, Lift, Down Pressure (details on page 18)......................................... 1 Cylinder, Lift, Gravity Down (details on page 17)............................................ 1 Pin, Cotter, 5/32" x 1-1/2" ............................................................................... 1 Washer, Flat, 3/4" ........................................................................................... 2 Pin, Special..................................................................................................... 2 Pin, Clevis, 3/4" x 2-1/2" ................................................................................. 2 Cap Screw, Hex, 1/2"-13 x 4-1/2" ................................................................... 2 Cap Screw, Hex, 1"-14 x 7"............................................................................. 1 Frame, Swing.................................................................................................. 1 Washer, Flat, 5/8" ........................................................................................... 4 Eyebolt, 5/8"-11 x 4-1/2" ................................................................................. 2 Spring, Trip ..................................................................................................... 2 Nut, Hex, 5/8"-11 ............................................................................................ 4 Cap Screw, Hex Head, 1/2"-13 x 2" ................................................................ 1 Cap Screw, Hex Head, 1/4"-20 x 6" ................................................................ 1 Nut, Nylock, 1/4"-20........................................................................................ 1

POWER PACK FRAME - MT & HT SERIES

POWER PACK FRAME - MT & HT SERIES

ITEM PART NO. DESCRIPTION QTY

1 96001392 2 98009037 3 98009078 4 98009039 98009175 6 98100099 7 98009030 8

96103881 96100058 9

98009005 96104818 11 98009009 12 96100073 13 98100005 14 98009022 98009077 16 96101956 17 98009032 18 98009008 19 98009034 96105006 21

97100750 97100752 22 98019230 23 98019176 24 98009169 96105057 26 96103914 27 98100062 28 98100176 29 96102271 98100010 31 98100105 32 98100104 33 96102130 34 96103524 96103519 36 96102168 37

98009017 98009042 38 98100172 39 98009013 96102131 41 96102927 42 96102227 43 98009036 44 97100005 96105046 46

96105279 96105278 47 48

49 98100007 98009085 51

96001261 96100085 52 97100004 53

96105073 96105072 54

98100028 98100004 98009013 98009038 56

98009055 98009197 57

96101057 96001262 58 98100266 59 98100255

Spring, Trip......................................................................................................2 Eyebolt, 5/8"-11 x 6"........................................................................................ 2 Nut, Hex, 5/8"-11............................................................................................. 4 Washer, Flat, 5/8"............................................................................................ 4 Pin, Clevis, 3/4" x 2-1/2".................................................................................. 2 Pin, Special ..................................................................................................... 2 Washer, Flat, 3/4"............................................................................................ 2 Frame, Swing, MT..........................................................................................1 Frame, Swing, HT .......................................................................................... 1 Washer, Flat, 1"............................................................................................... 1 Platform, Pump ............................................................................................... 1 Nut, Hex, Nylock, 3/8"-16................................................................................1 Plate, Lock, Nut...............................................................................................1 Nut, Hex, 1"-14................................................................................................ 1 Cap Screw, Hex, 3/8"-16 x 1"..........................................................................1 Nut, Hex, 3/8"-16............................................................................................. 2 Clamp, Cable .................................................................................................. 1 Washer, Flat, 3/8"............................................................................................ 2 Washer, Lock, 3/8" .......................................................................................... 2 Cap Screw, Hex, 3/8"-16 x 1-1/4".................................................................... 2 Cover, Pump ................................................................................................... 1 Decal, Schematic, Down Pressure.................................................................. 1 Decal, Schematic, Gravity Down..................................................................... 1 Washer, Flat, Black, 5/16" ...............................................................................4 Screw, Flange HD, Self Tapping, Black, 5/16" x 1".......................................... 4 Pin, Lynch, 1/4" x 1-9/16"................................................................................3 Pin, Hitch, 3-1/4" x 7-7/8"................................................................................1 Bar, Lift............................................................................................................1 Cap Screw, Hex, 1/2"-13 x 2-1/4".................................................................... 1 Washer, Special Hardened ............................................................................. 7 Spacer, Lift Bar ............................................................................................... 2 Cap Screw, Hex, 1/2"-13 x 2"..........................................................................1 Cotter Pin, 1/8" x 1"......................................................................................... 2 Washer, Plate, 3/8".......................................................................................... 2 Spring, Latch...................................................................................................2 Assembly, Stand ............................................................................................. 1 Pin, Latch, 2-1/4" Long.................................................................................... 1 Spacer, Stand ................................................................................................. 1 Cap Screw, Hex, 1/2"-13 x 3", MT................................................................... 2 Cap Screw, Hex, 5/8"-11 x 3-1/2", HT.............................................................2 Nut, Hex Jam, 1/2"-13.....................................................................................2 Nut, Hex, Nylock, 1/2"-13................................................................................4 Pin, Latch, 2" Long..........................................................................................1 Bellcrank ......................................................................................................... 1 Spacer, Bellcrank ............................................................................................ 2 Cap Screw, Hex, 1/2"-13 x 3-1/2".................................................................... 2 Decal, Patent................................................................................................... 1 Pin, Hitch......................................................................................................... 2 Lock, Cylinder Clamp Assembly, Gravity Down Lock, Cylinder Clamp Assembly, Down Pressure ........................................... 1 Pin................................................................................................................... 2 Clamp, Cylinder Lock, Gravity Down............................................................... 1 Clamp, Cylinder Lock, Down Pressure............................................................ 1 Pin, Clevis, 3/4" x 4"........................................................................................1 Pin, Cotter, 5/32" x 1-1/2"................................................................................ 1 Cylinder, Lift, Gravity Down.............................................................................1 Cylinder, Lift, Down Pressure.......................................................................... 1 Decal, Important ............................................................................................. 2 A-Frame, MT ................................................................................................... 1 A-Frame, HT ................................................................................................... 1 Cap Screw, Hex, 1"-14 x 7", MT...................................................................... 1 Cap Screw, Hex, 1"-14 x 8", HT ...................................................................... 1 Nut, Hex, Nylock, 1/2"-13, MT......................................................................... 4 Nut, Hex, Nylock, 5/8"-11, HT ......................................................................... 4 Cap Screw, Hex, 1/2"-13 x 4-1/2", MT ............................................................ 2 Cap Screw, Hex, 5/8"-11 x 6", HT ................................................................... 2 Cylinder, Angle, MT......................................................................................... 2 Cylinder, Angle, HT ......................................................................................... 2 Cap Screw, 1/4"-20 x 6" .................................................................................. 1 Nut, Nylock, 1/4"-20 ........................................................................................ 1

BLADES - ST SERIES

BLADES - ST SERIES

ITEM PART NO. DESCRIPTION QTY

1 96006002 Kit, Guide, Blade (includes 2 Guides and Mounting Hardware)......................1 2

Deflector, Formed, (see Note)......................................................................... 1 3 96101257 Hardware Kit ................................................................................................... 1 4 98019176 Screw, Self Tapping....................................................................................... 14 5 98019230 Washer, Flat, 5/16”........................................................................................14 6

98009077 Nut, Hex, 3/8”-16 (use with Polymer Wearstrip)............................................12 98009009 Nut, Hex, Nylock, 3/8”-16 (use with Steel Wearstrip)....................................12 7 98009008 Washer, Lock,3/8” (use with Polymer Wearstrip) .......................................... 12 8 97100001 Decal, Warning ............................................................................................... 1 9 97100006 Decal, Important ............................................................................................. 1 10 Frame, 72"....................................................................................................... 1 Frame, 80"....................................................................................................... 1 Frame, 90"....................................................................................................... 1 11 96101445 Blade Skin, Polycarbonate, 72" (includes “Sno-Way” Decal) .......................... 1 96101446 Blade Skin, Polycarbonate, 80" (includes “Sno-Way” Decal) .......................... 1 96103069 Blade Skin, Polycarbonate, 90" (includes “Sno-Way” Decal) .......................... 1 12 96101634 Kit, Wearstrip, Steel, 72" (includes Mounting Hardware) ................................ 1 96101635 Kit, Wearstrip, Steel, 80" (includes Mounting Hardware) ................................ 1 96102789 Kit, Wearstrip, Steel, 90" (includes Mounting Hardware) ................................ 1 96108011 Kit, Wearstrip, Polymer, 72" (includes Mounting Hardware)............................ 1 96108012 Kit, Wearstrip, Polymer, 80" (includes Mounting Hardware)............................ 1 13 98009061 Bolt, Carriage, Grade 5, 3/8”-16 x 1-1/2” ..................................................... 12 14 96001191 Shoe Assembly ............................................................................................... 2 15 98009169 Pin, Lynch, 1/4” x 1-9/16”................................................................................1 16 98009127 Washer, Flat, 3/4”..........................................................................................18 17

Shoe, Cast, 3/4” Shaft..................................................................................... 1 18 97100018 Decal, Warning ............................................................................................... 2 19 96103042 Blade Skin, Steel, 72" (includes “Sno-Way” Decal)......................................... 1 96103043 Blade Skin, Steel, 80" (includes “Sno-Way” Decal)......................................... 1 96103044 Blade Skin, Steel, 90" (includes “Sno-Way” Decal)......................................... 1 20 98009150 Nut, Nylock, 5/16”-18 ...................................................................................... 2 21 98009149 Cap Screw, Hex, 5/16”-18 x 1 ......................................................................... 2 22

96100264 Retainer, Blade, 72" ........................................................................................ 1 96100265 Retainer, Blade, 80" ........................................................................................ 1 96100266 Retainer, Blade, 90" ........................................................................................ 1 23 98019230 Washer, Flat, 5/16”..........................................................................................8 24 98019176 Screw, Self-Tapping, 5/16” x 1" ....................................................................... 8 25 96100213 Retainer, Bracket............................................................................................. 2 26 96100872 Bracket, Shoe.................................................................................................. 2 27 98009034 Cap Screw, Hex, 3/8”-16 x 1-1/4”....................................................................8 28 98009009 Nut, Nylock, 3/8”-16 ........................................................................................ 8 29 98009230 Washer, Flat, 5/16”..........................................................................................2 30 97100912 Decal, Sno-Way, Polycarbonate......................................................................1 31 97100911 Decal, Sno-Way, Steel .................................................................................... 1

NOTE: Formed Deflectors are available only as a 96" Three-Pack -Part Number 99100154.

BLADES - MT & HT SERIES

BLADES - MT & HT SERIES

ITEM PART NO. DESCRIPTION QTY

1 2 3

4 5 6 7 8

9

10 11 12

13

14 15 16 17 18 19

20 21 22

23 24

25 96006002 97100006

97100001 97100018 98009012 98009076 96101609 96100817 96100818 96100819 96101839 98009099 98009171 98009013 96101401 96102565 96100234 96100236 96100521 96100237 96100239 96101837 96102542

98009005 98009169 97100911 97100912 98009034 98019176 96103048 96103047 96103046 96103045 98019230 96100749 96100265 96100266 96100267 96100752 98009009

Kit, Guide, Blade (includes 2 Guides and Mounting Hardware)......................1 Decal, Important ............................................................................................. 1 Frame, 69" - MT .............................................................................................. 1 Frame, 80" - MT .............................................................................................. 1 Frame, 90" - MT & HT ..................................................................................... 1 Frame, 96" - HT............................................................................................... 1 Frame, 108" - HT............................................................................................. 1 Decal, Warning ............................................................................................... 1 Decal, Warning ............................................................................................... 2 Washer, Lock, 1/2” (used with Polymer Wearstrip) ....................................... 12 Nut, Hex., 1/2” - 13 (used with Polymer Wearstrip).......................................12 Kit, Flat Polycarbonate, 69" (includes “Sno-Way” Decal) - MT........................ 1 Kit, Flat Polycarbonate, 80" (includes “Sno-Way” Decal) - MT........................ 1 Kit, Flat Polycarbonate, 90" (includes “Sno-Way” Decal) - MT & HT .............. 1 Kit, Flat Polycarbonate, 96" (includes “Sno-Way” Decal) - HT ........................ 1 Kit, Flat Polycarbonate, 108" (includes “Sno-Way” Decal) - HT ...................... 1 Bolt, Carriage, Gr. 5, 1/2”-13 x 2" (used with Polymer Wearstrip)...................2 Bolt, Carriage, Gr. 5, 1/2”-13 x 1-1/2” (used with Steel Wearstrip) ............... 12 Nut, Hex., Nylock, 1/2” - 13 (used with Steel Wearstrip)...............................12 Bracket, Shoe.................................................................................................. 2 Kit, Wearstrip, Polymer, 69"(includes Mounting Hardware) - MT .................... 1 Kit, Wearstrip, Polymer, 80" (includes Mounting Hardware) - MT ................... 1 Kit, Wearstrip, Polymer, 90" (includes Mounting Hardware) - MT & HT .......... 1 Kit, Wearstrip, Steel, 80" (includes Mounting Hardware) - MT........................1 Kit, Wearstrip, Steel, 90" (includes Mounting Hardware) - MT & HT............... 1 Kit, Wearstrip, Steel, 96" (includes Mounting Hardware) - HT ........................ 1 Kit, Wearstrip, Steel, 108" (includes Mounting Hardware) - HT ...................... 1 Shoe Assembly ............................................................................................... 2 Shoe, Cast, 1" Shaft........................................................................................ 1 Spacer, 1"........................................................................................................ 1 Washer, Flat, 1"............................................................................................. 14 Pin, Lynch, 1/4” x 1-9/16” ................................................................................1 Decal, Sno-Way (used with Steel Blade) ........................................................ 1 Decal, Sno-Way (used with Polycarbonate Blade).......................................... 1 Capscrew, Hex., 3/8”- 16 x 1-1/4” ................................................................... 8 Screw, Self Tapping......................................................................................... 8 Blade Skin, Steel 80", Bolt on Style (includes “Sno-Way” Decal) - MT ........... 1 Blade Skin, Steel, 90", Bolt on Style (includes “Sno-Way” Decal) - MT & HT.1 Blade Skin, Steel, 96", Bolt on Style (includes “Sno-Way” Decal) - HT .......... 1 Blade Skin, Steel, 108", Bolt on Style (includes “Sno-Way” Decal) - HT ........ 1 Washer, Flat, 5/16”..........................................................................................8 Retainer, Blade, 69" - MT................................................................................1 Retainer, Blade, 80" - MT................................................................................1 Retainer, Blade, 90" - MT & HT....................................................................... 1 Retainer, Blade, 96" - HT ................................................................................ 1 Retainer, Blade, 108" - HT .............................................................................. 1 Nut, Nylock, 3/8”-16 ........................................................................................ 8

HYDRAULIC SYSTEM

GRAVITY DOWN - STG, MTG, HTG

ITEM PART NO. DESCRIPTION QTY

1

96105421

96104160 2 96100003 3 96104340 4 96100002 5 96106070 6 98100264 7 98009150

Power Unit, STG (detail on page 13).............................................................. 1 Power Unit, MTG & HTG (detail on page 13) ................................................. 1 Fitting, Elbow, 45 Degree................................................................................ 1 Hose, Hydraulic, 18.00" .................................................................................. 1 Fitting, Elbow, 90 Degree................................................................................ 2 Hose, Hydraulic, 27.50" .................................................................................. 2 Capscrew, Hex Head, 5/16"-18 x 2-1/4" ......................................................... 2 Nylock, Hex Head, 5/16"-18............................................................................ 2

HYDRAULIC SYSTEM

DOWN PRESSURE SYSTEM - STD, MTD, HTD

ITEM PART NO. DESCRIPTION QTY

1 96105075

96104162

96104163 2 96100003 3 96104953 4 96100002 5 96106070 6 98100264 7 98009150 8 96104242

Power Unit, STD (detail on page 15) .............................................................. 1 Power Unit, MTD (detail on page 15).............................................................. 1 Power Unit, HTD (detail on page 15).............................................................. 1 Fitting, Elbow, 45 Degree................................................................................ 2 Hose, Hydraulic, 18.00" .................................................................................. 1 Fitting, Elbow, 90 Degree................................................................................ 2 Hose, Hydraulic, 27.50" .................................................................................. 2 Capscrew, Hex Head, 5/16"-18 x 2-1/4" ......................................................... 2 Nylock, Hex Head, 5/16"-18............................................................................ 2 Hose, Hydraulic, 16.50" .................................................................................. 1

HYDRAULIC POWER UNIT

GRAVITY DOWN - STG, MTG, HTG

ITEM PART NO. DESCRIPTION QTY

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15A 15B 15C 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 96106273 96105275 96108341

96105274 96108342

96105237 96105234 96105255 96106105 96105422 96106104 96105250 96105251 96105243 96105233 96105254 96106802

96105232 96105317 96105314 96105313 96105315 96105316 96105248 96105247 96105249 96105246 96105245 96105241 96105244 96105231 96105318 96105312 96105324 96106803

Valve Assembly .............................................................................................. 1 Valve, Check................................................................................................... 1 Nut, Coil Retaining.......................................................................................... 4 Valve, 10V DC ................................................................................................ 3 Cartridge (use 96108341) .............................................................................. 3 Coil ................................................................................................................. 4 Valve, 10V DC ................................................................................................ 1 Cartridge (use 96108342) .............................................................................. 1 Screw.............................................................................................................. 3 Fitting, Plug..................................................................................................... 4 Fitting, Orifice - HTG & MTG .......................................................................... 1 Kit, Orifice - HTG & MTG (to adjust drop rate) ............................................... 1 Fitting, Orifice - STG)...................................................................................... 1 Kit, Orifice - STG (to adjust drop rate) ............................................................ 1 Screen, Inline.................................................................................................. 3 Spring, Retaining ............................................................................................ 3 Valve, Relief, Cross Over................................................................................ 1 Motor, 12V DC - HTG & MTG......................................................................... 1 Motor, 12V DC - STG (serial numbers 200000 - 200226) .............................. 1 Motor, 12VDC - STG (serial numbers 200230 - ) ........................................... 1 Bearing, Motor Base....................................................................................... 1 Base Assembly, Pump.................................................................................... 1 Seal, Shaft ...................................................................................................... 1 O-Ring ............................................................................................................ 2 Parts Kit, Relief Valve ..................................................................................... 1 O-Ring ............................................................................................................ 1 O-Ring ............................................................................................................ 1 Pump Assembly.............................................................................................. 1 Screw, Socket Head Cap................................................................................ 4 Tube, Return ................................................................................................... 1 Tube, Suction.................................................................................................. 1 Filter, Suction.................................................................................................. 1 Reservoir ........................................................................................................ 1 Filler Cap ........................................................................................................ 1 Clamp ............................................................................................................. 1 Filter, Return................................................................................................... 1 Brush, Replacement Kit - HTG & MTG........................................................... 1 Brush, Replacement Kit - STG (serial numbers 200000 - 200236) ................ 1 Brush, Replacement Kit - STG (serial numbers 200230 - ) ............................ 1

HYDRAULIC POWER UNIT

DOWN PRESSURE SYSTEM - STD, MTD, HTD

HYDRAULIC POWER UNIT

DOWN PRESSURE SYSTEM - STD, MTD, HTD

ITEM PART NO. DESCRIPTION QTY

1 2 96106273 3 96105275 4 96108341 5 6 96105274 7 96108342 8 9 96105237 10 96105238 11

96105239

96105253 12 96105250 13 96105251 14 96105240 15 96105234 16

96105255

96106105 17 96105243 18

96100311

96101976 19A 96105233 19B 96105254 19C 96106802 20 21 96105232 22 96105313 23 96105314 24 96105315 25 96105316 26 96105317 27 96105248 28 96105247 29 96105246 30 96105245 31 96105241 32 96105244 33 96105231 34 96105249 35 96105318 36 96105312 37 96105324 38 96106803

Valve Assembly ...............................................................................................1 Valve, Check....................................................................................................1 Nut, Coil Retaining ..........................................................................................6 Valve, 10V DC.................................................................................................3 Cartridge (use 96108341)...............................................................................3 Coil ..................................................................................................................6 Valve, 10V DC.................................................................................................3 Cartridge (use 96108342)...............................................................................3 Screw ..............................................................................................................3 Valve, Check....................................................................................................2 Valve, Relief, Down Pressure - HTD................................................................1 Valve, Relief, Down Pressure - STD & MTD....................................................1 Screen, Inline ..................................................................................................4 Spring, Retaining.............................................................................................4 Fitting, Plug .....................................................................................................2 Fitting, Plug .....................................................................................................4 Fitting, Orifice ..................................................................................................1 Kit, Orifice (to adjust drop rate) .......................................................................1 Valve, Relief, Crossover ..................................................................................1 Switch, Pressure - HTD...................................................................................1 Switch, Pressure - STD & MTD.......................................................................1 Motor, 12V DC - HTD & MTD ..........................................................................1 Motor, 12V DC - STD (serial number 200000 - 201452)................................1 Motor, 12V DC - STD (serial number 201470 - ) Bearing, Motor Base........................................................................................1 Base Assembly, Pump.....................................................................................1 Parts Kit, Relief Valve......................................................................................1 O-Ring .............................................................................................................2 O-Ring .............................................................................................................1 O-Ring .............................................................................................................1 Seal, Shaft.......................................................................................................1 Pump Assembly ..............................................................................................1 Screw, Socket Head Cap.................................................................................4 Tube, Suction...................................................................................................1 Filter ................................................................................................................1 Reservoir.........................................................................................................1 Filler Cap.........................................................................................................1 Clamp ..............................................................................................................1 Tube, Return....................................................................................................1 Filter, Return....................................................................................................1 Brush Replacement Kit - HTD & MTD.............................................................2 Brush Replacement Kit - STD (serial number 200000 - 201452)...................1 Brush Replacement Kit - STD (serial number 201470 - )...............................1

LIFT CYLINDERS

GRAVITY DOWN SYSTEM - STG, MTG, HTG

ITEM PART NO. DESCRIPTION QTY
1 96105043
96001261
2 96005034
96005046
3 96005036
96005100

Cylinder, Lift, 1-1/2” (Single Action) - STG ..................................................... 1 Cylinder, LIft, 2" (Single Action) - MTG & HTG............................................... 1 Kit, Seal, For 1-1/2” Cylinder - STG................................................................ 1 Kit, Seal, For 2" Cylinder - MTG & HTG ......................................................... 1 Nut, Gland For 1-1/2” Cylinder (includes Wiper) - STG.................................. 1 Nut, Gland, For 2" Cylinder (includes Wiper) - MTG & HTG........................... 1

LIFT CYLINDERS

DOWN PRESSURE SYSTEM - STD, MTD, HTD

ITEM PART NO. DESCRIPTION QTY
1 96104885
96100085
2 96105257
96101516
3 96105259
96100492

Cylinder, Lift, 2" (Double Action) - STD...........................................................1 Cylinder, Lift, 2-1/2” (Double Action) - MTD & HTD ........................................ 1 Kit, Seal, For 2" Cylinder - STD ...................................................................... 1 Kit, Seal, For 2-1/2” Cylinder - MTD & HTD....................................................1 Nut, Gland, For 2" Cylinder - STD................................................................... 1 Nut, Gland, For 2-1/2” Cylinder - MTD & HTD ................................................ 1

ANGLE CYLINDERS - ST, MT, HT

ITEM PART NO. DESCRIPTION QTY

1 96001044 96101057 96001262

2 96005035

96101082

96005034

3 96005101 96101566 96005036

4 96100419 96101084 96100417

Cylinder, Angle, 1" - ST...................................................................................1 Cylinder, Angle, 1-1/4” - MT ............................................................................ 1 Cylinder, Angle, 1-1/2” - HT ............................................................................ 1 Kit, Seal, 1" - ST.............................................................................................. 1 Seal, Square End.................................................................................1 Seal, Inner............................................................................................ 4 Seal, Domed (metal or plastic)............................................................. 1 Kit, Seal, 1-1/4” - MT.......................................................................................1 Seal, Square End.................................................................................1 Seal, Inner............................................................................................ 4 Seal, Domed (metal or plastic)............................................................. 1 Kit, Seal, 1-1/2” - HT ....................................................................................... 1 Seal, Square End.................................................................................1 Seal, Inner............................................................................................ 4 Seal, Domed (metal or plastic)............................................................. 1 Nut, Gland, 1" (includes Wiper) - ST...............................................................1 Nut, Gland, 1-1/4” (includes Wiper) - MT ........................................................ 1 Nut, Gland, 1-1/2” (includes Wiper) - HT ........................................................ 1 Ring, Guide, 1" - ST........................................................................................1 Ring, Guide, 1-1/4” - MT ................................................................................. 1 Ring, Guide, 1-1/2” - HT.................................................................................. 1

POWER PACK WIRING - ST, MT, HT

ITEM PART NO. DESCRIPTION QTY

1 96104221 2 96104230 3

96105103

96105273 4 96105167 5 96101210 6 96102891 7 96105082 8 96001227 9 98100037 10 96002086 11 96105282 12 98100253 13 98100254 14 98100255

Harness, Battery Power .................................................................................. 1 Harness, Plow Power......................................................................................1 Harness, Solenoid - MT & ST ......................................................................... 1 Harness, Solenoid - HT .................................................................................. 1 Bag Power Harness Parts...............................................................................1 Breaker, Circuit, 150A ..................................................................................... 1 Cable, Power...................................................................................................1 Cap, Protective................................................................................................ 2 Strap, Tie Plastic ............................................................................................. 2 Screw, Self Tapping, #10-16 x 1" .................................................................... 2 Switch, Solenoid ............................................................................................. 1 Grommet, 3/8” ID ............................................................................................ 2 Capscrew, Hex., 1/4”- 20 x 1-1/4” ................................................................... 2 Washer, Flat, 1/4”............................................................................................2 Nut, Hex Head Nylock, 1/4”-20 ....................................................................... 2

CONTROL SYSTEM WIRING - ST, MT, HT

ITEM PART NO. DESCRIPTION QTY

1

96105084 Module, Wired Control .................................................................................... 1

96107734 Module, Wireless Control................................................................................1 2 96105487 Harness Repair Kit.......................................................................................... 1 3 96105709 Clamp, Cable .................................................................................................. 3 4 96105418 Connector, Plug .............................................................................................. 1 5 96105370 Contact, Signal Socket....................................................................................6 6

96105131 Harness, Solenoids - Gravity Down ................................................................ 1

96105130 Harness, Solenoids - Down Pressure ............................................................. 1 7 96105081 Bag, Harness Controls.................................................................................... 1 8 96105300 Cap, Screw-On................................................................................................ 1 9 96105284 Cap, 1/2” ......................................................................................................... 1 10 96104893 Grommet, 5/16" ID .......................................................................................... 1 11 96001227 Strap, Plastic Tie.............................................................................................5 12 96105101 Harness, Vehicle ............................................................................................. 1 13 96105416 Contact, Signal Pin ......................................................................................... 6 14 96105710 Connector, Receptacle, Flanged..................................................................... 1 15 96105419 Boot, Cable ..................................................................................................... 1 16 96105420 Grip, Cable......................................................................................................1 17 96105708 Connector, Plug, Unsealed ............................................................................. 1 18

96107354 Controller Assembly........................................................................................1

96107355 Controller Assembly, Wireless ........................................................................ 1 19 96107356 Touch Pad, Predator ....................................................................................... 1 20 96105299 Housing, Controller, Complete ........................................................................ 1 21 96105417 Connector, Receptacle.................................................................................... 1 22 96106533 Coupling Ring ................................................................................................. 2 23 96107382 Controller, Joystick, Str, Wired (not shown) .................................................... 1

96106472 Controller, Joystick, Str, Wireless (not shown) ................................................ 1 24 96105325 Insertion Tool for Circular Connectors (not shown).........................................1 25 96105404 Extraction Tool for Circular Connectors (not shown).......................................1 26 96105877 Kit, Connector Repair (not shown)

(includes (3) #3, (1) #4, (6) #5, (6) #13, (1) #14, (1) #15, (1) #16,

(1) #17, (1) #21, (1) #24 & (1) #25).................................................................1 27 96105102 Harness, 48" Extension (not shown)...............................................................1

EMERGENCY KIT

An Emergency Kit is available for purchase from your local Sno-Way Dealer. Kit contents are listed below. Contact your Sno-Way dealer for additional information.

ITEM PART NO. DESCRIPTION QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 96105295 96105296 98009169 96002086 98009037 98009039 98009078 96005029 96105274 96105175 96100002 96101610 96106070

Emergency Kit (includes all items listed below) .............................................. 1 Tool Box .......................................................................................................... 1 Pin, Click, 1/4" x 1-9/16".................................................................................. 3 Switch, Motor Start Solenoid .......................................................................... 1 Eye Bolt, 5/8"-11 x 6" ...................................................................................... 1 Washer, 5/8".................................................................................................... 2 Nut, Hex, 5/8"-11............................................................................................. 2 Oil, Hydraulic, ZF 56061 (quart)...................................................................... 1 Valve, Coil ....................................................................................................... 1 Nut, Coil .......................................................................................................... 1 Fitting, Elbow, 90 deg...................................................................................... 1 Fitting, Straight................................................................................................1 Hose, Hydraulic, 27-1/2" ................................................................................. 1

NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
96001044 4 39 96100818 10 8 96103914 6 26
19 1 96100819 10 8 96104160 11 1
96001191 8 14 96100872 8 26 96104162 12 1
96001227 20 8 96100919 4 51 96104163 12 1
21 11 96101057 19 1 96104221 20 1
96001261 6 51 96101057 6 57 96104230 20 2
17 1 96101061 4 54 96104242 12 8
96001262 6 57 96101082 19 2 96104284 4 38
19 1 96101084 19 4 96104340 11 3
96001392 6 1 96101210 20 5 96104818 6 10
96002086 20 10 96101257 8 3 96104885 18 1
22 4 96101401 10 11 96104885 4 44
96005029 22 8 96101445 8 11 96104893 21 10
96005034 17 2 96101446 8 11 96104920 4 28
19 2 96101516 18 2 96104924 4 27
96005035 19 2 96101566 19 3 96104928 4 15
96005036 17 3 96101609 10 8 96104953 12 3
19 3 96101610 22 12 96105005 4 5
96005046 17 2 96101632 8 12 96105006 4 9
96005100 17 3 96101633 8 12 6 20
96005101 19 3 96101634 8 12 96105014 4 30
96006002 8 1 96101635 8 12 96105043 4 44
10 1 96101837 10 13 17 1
96100002 11 4 96101839 10 8 96105046 4 34
12 4 96101956 4 37 6 45
22 11 6 16 96105057 4 14
96100003 11 2 96101976 16 18 6 25
12 2 96102130 4 18 96105072 6 53
96100058 6 8 6 33 96105073 6 53
96100073 4 2 96102131 4 25 96105075 12 1
6 12 6 40 96105081 21 7
96100081 6 42 96102168 4 21 96105082 20 7
96100085 6 51 6 36 96105084 21 1
18 1 96102271 6 29 96105101 21 12
96100213 8 25 96102542 10 14 96105102 21 27
96100234 10 12 96102565 10 12 96105103 20 3
96100236 10 12 96102781 4 53 96105130 21 6
96100237 10 13 96102789 8 12 96105131 21 6
96100239 10 13 96102891 20 6 96105166 21 1
96100264 8 22 96102927 6 41 96105167 20 4
96100265 8 22 96103042 8 19 96105175 22 10
10 24 96103043 8 19 96105231 14 30
96100266 8 22 96103044 8 19 16 33
10 24 96103045 10 22 96105232 14 17
96100267 10 24 96103046 10 22 16 21
96100311 16 18 96103047 10 22 96105233 14 15A
96100417 19 4 96103048 10 22 16 19A
96100419 19 4 96103069 8 11 96105234 14 10
96100492 18 3 96103519 4 20 16 15
96100521 10 13 6 35 96105235 16 4
96100749 10 24 96103524 4 19 96105236 16 7
96100752 10 24 6 34 96105237 14 9
96100817 10 8 96103881 6 8 16 9

NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
96105238 16 10 96105315 14 21 97100006 8 9
96105239 16 11 16 24 97100006 10 2
96105240 16 14 96105316 14 22 97100018 8 18
96105241 14 28 16 25 10 5
16 31 96105317 14 18 97100750 4 10
96105243 14 14 16 26 6 21
16 17 96105318 14 31 97100752 4 10
96105244 14 29 16 35 6 21
16 32 96105324 14 33 97100911 8 31
96105245 14 27 16 37 10 19
16 30 96105325 21 24 97100912 8 30
96105246 14 26 96105370 21 5 10 19
16 29 96105404 21 25 98009005 6 9
96105247 14 24 96105416 21 13 10 17
16 28 96105417 21 21 98009008 4 4
96105248 14 23 96105418 21 4 6 18
16 27 96105419 21 15 8 7
96105249 14 25 96105420 21 16 98009009 4 7
16 34 96105421 11 1 6 11
96105250 14 12 96105422 14 11 8 6
16 12 96105487 21 2 8 28
96105251 14 13 96105708 21 17 10 25
16 13 96105709 21 3 98009012 10 6
96105253 16 11 96105710 21 14 98009013 4 23
96105254 14 15B 96105877 21 26 4 36
16 19B 96106070 11 5 6 39
96105255 14 11 12 5 6 55
16 16 22 13 10 10
96105257 18 2 96106104 14 11 98009017 4 33
96105259 18 3 96106105 14 11 6 37
96105273 20 3 16 16 98009022 4 3
96105274 14 6 96106273 14 2 6 14
16 6 16 2 98009030 4 46
22 9 96106472 21 23 6 7
96105275 14 3 96106533 21 22 98009032 4 8
16 3 96106802 14 15C 6 17
96105278 4 40 16 19C 98009034 4 31
6 46 96106803 14 34 6 19
96105279 6 46 16 38 8 27
96105282 20 11 96107354 21 18 10 20
96105284 21 9 96107355 21 18 98009036 4 29
96105295 22 1 96107356 21 19 6 43
96105296 22 2 96107382 21 23 98009037 6 2
96105299 21 20 96108324 14 5 22 5
96105300 21 8 96108325 14 8 98009038 6 55
96105309 16 5 96108341 14 4 98009039 4 52
96105311 16 8 96108342 14 7 6 4
96105312 14 32 97100001 8 8 22 6
16 36 10 4 98009042 6 37
96105313 14 20 97100004 4 35 98009055 4 49
16 22 6 52 6 56
96105314 14 19 97100005 4 32 98009061 8 13
16 23 6 44 98009076 10 7

 

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