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SERVICE PARTS MANUAL

24 SERIES SNOW PLOW

25 SERIES SNOW PLOW

FOR 24 SERIES SERIAL NUMBERS AFTER 24G100000 24D100000 FOR 25 SERIES SERIAL NUMBERS AFTER 25G100000 25D100000

©2007 Sno-Way® International

97100204J

TABLE OF CONTENTS

Page

HYDRAULIC SYSTEM (GRAVITY DOWN) ........................................................ 2 HYDRAULIC SYSTEM (DOWN PRESSURE) .................................................... 3 HYDRAULIC POWER UNIT ............................................................................... 5 LIFT CYLINDERS .............................................................................................. 7 ANGLE CYLINDERS ......................................................................................... 8 POWER PACK .................................................................................................... 9 BLADES ........................................................................................................... 11 ENGINE, VEHICLE & POWER PACK WIRING ............................................... 13 WIRING HARNESS (GRAVITY DOWN) ........................................................... 14 WIRING HARNESS (DOWN PRESSURE) ...................................................... 15 WIRING HARNESS (WITH DOWN PRESSURE SYSTEM) ............................. 16 CONTROLLER (ROCKER SWITCH) ............................................................... 17 CONTROLLER STAND .................................................................................... 18 CONTROLLER (JOYSTICK) ............................................................................ 19 NUMERICAL INDEX ........................................................................................ 21

PARTS LIST INTRODUCTION

Our dealership network stands by to provide you with any assistance you may require, including genuine Sno-Way service parts. All parts should be obtained from or ordered through your dealer. Give complete information about the part as well as the Model Number and Serial Number of your machine.

Record the Serial Number in the space provided in your Owner’s Manual for quick reference. The Serial Number for the unit is on a plate located on the left frame gusset of the Hopper Frame.

"Right" and "Left" are determined from a position sitting on the Operators Seat of the vehicle.

We reserve the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes in any unit previously delivered.

USING THIS PARTS LIST

Below is parts listing with four columns. The first column is the "ITEM", the second is the "PART NUMBER", The third is the "DESCRIPTION" and the fourth is the "QUANTITY".

The "ITEM" is the number used in the corresponding illustration.

The "PART NO." Is the number used to order replacement parts. If a number does not appear in the column the part is only available by ordering the complete assembly.

The "DESCRIPTION" is the name of the replacement part. At times the name may be indented, this means that the indented parts are part of the preceding assembly.

The "QTY." Is the quantity needed to service the assembly illustrated, not the complete product.

PART NO.

ITEM DESCRIPTION QTY.

1 96100083 O-ring1
2 96001529 Elbow3
3 98100036 Capscrew, Hex.,3/8"

HYDRAULIC SYSTEM (GRAVITY DOWN)

ITEM PART NO. DESCRIPTION QTY.
1 96100083
2 96100522
3 96101995
4 96001528
5 96001003
6 96100002
7 96100004
8 96100370
9
10 98009008
11 98009022
12 96101993
13 96102225

HYDRAULIC POWER UNIT ASS’Y (See Pg 5 for breakdown) ............ 1 O-ring.................................................................................................... 3 Elbow, 90° ............................................................................................. 1 Flow Regulator Assembly ..................................................................... 1 Elbow, 90° ............................................................................................. 1 Elbow, 90° ............................................................................................. 2 Hose, Hydraulic..................................................................................... 2 Hose, Hydraulic..................................................................................... 1 Plug, 9/16"-18 ....................................................................................... 1 Washer, Lock, 3/8" ................................................................................ 2 Capscrew, Hex, 3/8"-16 x 1".................................................................. 2 Elbow, 90° ............................................................................................. 2 Plug, port w/ O-Ring.............................................................................. 3

HYDRAULIC SYSTEM (DOWN PRESSURE)

17

HYDRAULIC SYSTEM (DOWN PRESSURE)

ITEM PART NO. DESCRIPTION QTY 24

1 2 3 4 5 6 7 8 9 10

11

12

13

14

15 16 17 18

19 20 21 96100001 96100522 96100004 96100002 96100005 96100006 96101022 96100000 96100037

96100487

96103467 96100489 96102548

96102041 96101522

96101975

96100311 96101029

96101976

98009008 96101994 98009022 96100083

96101993 96102225 96101023 ELBOW ASSEMBLY, 90°. . . . . . . . . . . . . . . . . . . . . . . . . . . .

O-ring, Flat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose, Hydraulic, Cylinder,Angle,24" . . . . . . . . . . . . . . . . . . Elbow,90° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose, Hydraulic, Cylinder, Lift, 16". . . . . . . . . . . . . . . . . . . . . Hose, Hydraulic, Cylinder, Lift, 20". . . . . . . . . . . . . . . . . . . . . Hose, Hydraulic, Pressure, 12" . . . . . . . . . . . . . . . . . . . . . . . Fitting Straight Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube, Drain,Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VALVE BLOCK ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . .

VALVE BLOCK ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . .

Coil, Electric (Hydra Force) - Height "A" = 1-7/16" . . . . . Coil, Electric (Delta) - Height "A" = 1-3/4" . . . . . . . . . . . . Valve, Spool (Hydra Force) . . . . . . . . . . . . . . . . . . . . . . .

Valve, Spool (Delta - [Coil Height "A" = 1-3/4"]

Use one each 96100487 and 96100489) Valve, Relief. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Relief (Used With S.N.24D100000 to 24D101226 Only) . . . . . . Valve, Relief (Delta) (Used With S.N.24D101227 And After). . . . . . . . . . . . . .

Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure (Used With S.N.24D100000 to 24D101226 Only) . . . . . . Switch, Pressure (Used With S.N.24D101227 And After). . . . . . . . . . . . . .

Washer, Lock, 3/8". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Elbow Assembly, 45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Capscrew, Hex, 3/8"-16 x 1". . . . . . . . . . . . . . . . . . . . . . . . . . HYDRAULIC POWER UNIT ASSEMBLY. . . . . . . . . . . . . . . .

(See Pg 5 for breakdown) Elbow ASSEMBLY 90° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Port w/ O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Nut Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

10 2 2 1 1 1 1 1 1

-

1 1 1

-

1

1 -

1

1 4 1 4 1

4 3 1

25

1

10 2 2 1 1 1 1 1

-

1 1 1

1

1

-

-1

-

-4 1 4 1

4 3 1

HYDRAULIC POWER UNIT

HYDRAULIC POWER UNIT

ITEM PART NO. DESCRIPTION QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

31 32

33 34 35 36 37 38 39 40 41 42 43

44 45 46 47 48 49 50 51 52 53 54

55

98001618 96102760

98001577 96001574 96001583 96001573 96001587 96001584 96001585 96001687

98001576 96001575 98100135

96102795 96001578 96001579 96001580 96102225 96001551 96001549 96001565 96001566 96001570 96001552 96001538 96001543 96001540

96101508 96101507

98001541 98001550 96001568 96001544 98001547 96001546 96001562 96001539 96101439 96001557 96101438

96104477

96001553 96001625 98001626 96001675 98001555 98100204 98001556 96104448 96104447 98100151 98100150 ITEMS 51-54

98100137 Capscrew, Socket Head 1/4"-20 x 2"

U-VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Star . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Conical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball And Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cap, Hex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adaptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate,Adaptor (Use 96001585) . . . . . . . . . . . . . . . . . . Screw, Torx, SocketHead, #10-32 . . . . . . . . . . . . . . . . . Valve, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Hex Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coil, U-Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, #4 SAE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Motor, 12VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Check, Power Beyond. . . . . . . . . . . . . . . . . . . . . . . . . SPRING AND BALL, CHECK ASSEMBLY . . . . . . . . . . . . . . Cap, Relief. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Adjusting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball, 3/8". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Magnet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cap, Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (For 24 Series Plow Serial No. Before 24G100858) (For 25 Series Plow Serial No. Before 25G100051) (For 25 Series Plow Serial No. Before 25D100764) Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cap, Breather with Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . (For 24 Series Plow Serial No. After 24G100857) (For 24 Series Plow Serial No. After 24D100000) (For 25 Series Plow Serial No. After 25D100763) (For 25 Series Plow Serial No. After 25G100050) Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Torx, 5/16"-18 x 1" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pipe, Elbow, Nylon, 90°, 3/8" NPT. . . . . . . . . . . . . . . . . . . . . Filter, 149 Micron. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Taptite, M6-1" x 12MM . . . . . . . . . . . . . . . . . . . . . . . . Cover, Suction, 3/8" NPT. . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Shaft 1/2" x 1". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coupling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Endhead. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (For 24 Series Plow Serial No. Before 24G102434) (For 24 Series Plow Serial No. Before 24D104969) (For 25 Series Plow Serial No. Before 25D107215) (For 25 Series Plow Serial No. Before 25G100270) Endhead. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (For 24 Series Plow Serial No. After 24G102433) (For 24 Series Plow Serial No. After 24D104968) (For 25 Series Plow Serial No. After 25D107214) (For 25 Series Plow Serial No. After 25G100269) Valve, Release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Coil, Solenoid, Lift Valve . . . . . . . . . . . . . . . . . . . . . . . . .

Nut, Jam, 1/2"-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kit, Brush. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Hex, Flange Head, #12-24 x 9/32". . . . . . . . . . . . . . . Bolt, Torx, 5/16"-24 x 3" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, 1/8" x 1/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube, Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter, Inlet, 55 Micron. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Compression Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sleeve, Compression Tube . . . . . . . . . . . . . . . . . . . . . . . . . . (For 24 Series Plow Serial No. After 24G102433)(For 24 Series Plow Serial No. After 24D104968)(For 25 Series Plow Serial No. After 25D107214)(For 25 Series Plow Serial No. After 25G100269) Screw, Taptite, 1/4"-20 x 1/4". . . . . . . . . . . . . . . . . . . . . . . . .

2 1 1 2 2 2 2 2 2 2 2

8 2 2 1 1 1 2 1 3 1 1 1 1 1 1 1 1 1

1 1

1 1 1 1 2 1 1 1 1 1 1

1

1 1 1 2 4 2 2 1 1 1 1

LIFT CYLINDERS

ITEM PART NO. DESCRIPTION QTY

1 96001261 2 96005046 3 4 5 6 7 8 96005100 9 96100085 10 96101516 11 12 13 14 15 16 17 18 19 20 96100492

Cylinder, Lift, 2" (Single Action, Gravity Down)......................................1 Kit, Seal...........................................................................................1 Seal, Square End............................................................................1 Seal, Inner.......................................................................................4 Seal, Domed (Metal or Plastic) .......................................................1 Housing, Cylinder..................................................................................1 Rod, Cylinder.........................................................................................1 Nut, Gland 2" .........................................................................................1 Cylinder, Lift, 2-1/2" (Double Action, Down Pressure)...........................1 Kit, Seal.................................................................................................1 Seal, Wiper......................................................................................1 Seal, Rod ........................................................................................1 Ring, Back-up..................................................................................1 Seal, O-ring.....................................................................................1 Seal, Piston.....................................................................................1 Seal, O-ring.....................................................................................1 Piston, 2-1/2"...................................................................................1

Nut.........................................................................................................1 Rod, Cylinder ........................................................................................1 Nut, Gland 2-1/2"...................................................................................1

ANGLE CYLINDERS

ITEM PART NO. DESCRIPTION QTY

1

2

3 4 5 6 7 8

9

10 11 12 13 14 15 16 17

96001044 96101057

96005035 96101082

96005101 96101566

96100419

96101084

96001262 96005036 96005034

96100417

Cylinder, Angle, 1" (Serial Number Before 24G100858)................... Cylinder, Angle, 1-1/4" ..................................................................... (Serial Number After 24G100857, or After 24D100000) Kit, Seal 1" (Serial Number Before 24G100858) .............................. Kit, Seal1-1/4"................................................................................... (Serial Number After 24G100857, or After 24D100000) Seal, Square End.............................................................................. Seal, Inner ........................................................................................ Seal, Domed (Metal or Plastic) ......................................................... Rod, Cylinder.................................................................................... Housing, Cylinder ............................................................................. Nut, Gland 1" (Includes Wiper) (Serial Number Before 24G100858) Nut, Gland 1-1/4" (Includes Wiper)................................................... (Serial Number After 24G100857, or After 24D100000) Ring, Guide, 1" (HDM Cylinder Only) .............................................. (Serial Number Before 24G100858) Ring, Guide, 1-1/4" ........................................................................... (Serial Number After 24G100857, or After 24D100000) Cylinder, Angle, 1-1/2" ..................................................................... Nut, Gland 1-1/2" (Includes Wiper)................................................... Kit, Seal ............................................................................................ Seal, Vee-Packing............................................................................. Ring .................................................................................................. Rod, Cylinder.................................................................................... Housing, Cylinder ............................................................................. Ring, Guide 1-1/2" (HDM Cylinder Only) ..........................................

24

1 1

1 1

1 4 1 1 1 1 1

1

1

- - - - - - - -

25

--

--

-------

-

-

1 1 1 4 1 1 1 1

POWER PACK

POWER PACK

ITEM PART NO. DESCRIPTION QTY 24 25

1 98009085 Pin, Cotter, 5/32" x 1-1/2"............................................................................................

1

1 2 98009175 Pin, Clevis, 3/4" x 2-1/2"..............................................................................................

2

2 3 96001392 Spring, Trip ..................................................................................................................

2

2 4 98009037 Eyebolt, 5/8"-11 x 6"....................................................................................................

2

2 5 98009078 Nut, Hex., 5/8"-11 ........................................................................................................

4

4 6 98009039 Washer, Flat, 5/8" ........................................................................................................

4

4 7 98100005 Nut, Hex., 1"-14 ...........................................................................................................

1

1 8 96100073 Plate, Locking, Nut ......................................................................................................

1

1 9 98009022 Capscrew, Hex., 3/8"-16 x 1".......................................................................................

2

2 10 98009008 Washer, Lock, 3/8" ......................................................................................................

2

2 11 96101956 Clamp, Cable...............................................................................................................

1

1 12 96100128 Cover, Pump................................................................................................................

1

1 13 96100054 Platform, Pump............................................................................................................

1

1 14 98009138 Clamp, Mounting, Pump..............................................................................................

1

1 15 96001354 Pad, Neoprene ............................................................................................................

1

1 16 98019230 Washer, Flat, Black, 5/16" ...........................................................................................

4

4 17 98019176 Screw, Flange Hd., Self Tapping, Black, 5/16" x 1" .....................................................

4

4 18 98100008 Pin, Roll, Spring ..........................................................................................................

1

1 19 96103881 Frame, Swing, 24" .......................................................................................................

1

-96100058 Frame, Swing, 25" .......................................................................................................

-

1 20 98009169 Pin, Lynch, 1/4" x 1-9/16" ............................................................................................

3

3 21 98009168 Pin, Hitch, 3/4" x 2-1/2" ...............................................................................................

2

-For 24 Series Plow Serial No. Before 24G100858 96105046 Pin, Hitch, 3/4" x 4-11/16" ...........................................................................................

2

2 (For 24 Series Plow Serial No. After 24G100857) (For 24 Series Plow Serial No. After 24D100000) (For 25 Series Plow Serial No. After 25G100050) (For 25 Series Plow Serial No. After 25D100763) 98009168 Pin, Hitch, 3/4" x 2-1/2" ...............................................................................................

-

2 (For 25 Series Plow Serial No. Before 25G100051) (For 25 Series Plow Serial No. Before 25D100764) 22 98100176 Washer, Special Hardened..........................................................................................

6

6 23 98009150 Nut, Nylock 5/16"-18 NC .............................................................................................

4

4 24 96105057 Pin, Hitch, 3/4" x 5-11/16" ...........................................................................................

1

1 25 98009013 Nut, Hex., Nylock, 1/2"-13 ...........................................................................................

4

4 26 98009036 Capscrew, Hex., 1/2"-13 x 3-1/2".................................................................................

2

2 27

Spacer, Bellcrank (Use 96102227)..............................................................................

2

2 28 96101058 Bar, Lift ........................................................................................................................

1

1 29 98009017 Capscrew, Hex., 1/2"-13 x 3".......................................................................................

2

-98009042 Capscrew, Hex., 5/8"-11 x 3-1/2".................................................................................

-

2 30 98100099 Pin, Special .................................................................................................................

2

2 31 96001044 Cylinder, Angle, 1".......................................................................................................

2

-(For 24 Series Plow Serial No. Before 24G100858) 96101057 Cylinder, Angle, 1-1/4" ................................................................................................

2

-(For 24 Series Plow Serial No. After 24G100857) (For 24 Series Plow Serial No. After 24D100000) 96001262 Cylinder, Angle, 1-1/2".................................................................................................

-

2 32 98009055 Capscrew, Hex, 1/2"-13 x 4-1/2"..................................................................................

2

-98009197 Capscrew, Hex, 5/8"-11 x 6"........................................................................................

-

2 33 96105073 A-Frame, 24" ...............................................................................................................

1

-96105072 A-Frame, 25" ...............................................................................................................

-

1 34 98100028 Capscrew, Hex, 1"-14 x 7"...........................................................................................

1

-98100004 Capscrew, Hex, 1"-14 x 8"...........................................................................................

-

1 35 98100007 Pin, Clevis, 3/4" x 4" ....................................................................................................

1

1 36 96105279 LOCK CLAMP ASSEMBLY, CYLINDER, 2" (Gravity Down) .......................................

1

1 96105278 LOCK CLAMP ASSEMBLY, CYLINDER, 1-1/2" (Down Pressure) ..............................

1

1 37

Clamp, Cylinder, Lock, 2" (Gravity Down) ...................................................................

1

1 Clamp, Cylinder, Lock, 1-1/2" (Down Pressure) ..........................................................

1

1 38 98009007 Pin, Clevis, 5/16" x 1" ..................................................................................................

2

2 39 98009019 Pin, Cotter, #6 x 2........................................................................................................

2

2 40 98100010 Capscrew, Hex, 1/2"-13 x 2"........................................................................................

2

2 41 96102927 Bellcrank......................................................................................................................

1

1 42 96102271 Spacer, Lift Bar............................................................................................................

2

2 43 96001261 Cylinder, Lift, 2" (Gravity Down) ..................................................................................

1

1 96100085 Cylinder, Lift, 2-1/2" (Down Pressure) .........................................................................

1

1 44 98009030 Washer, Flat, 3/4" ........................................................................................................

2

2 45 97100214 Decal, Important..........................................................................................................

1

1 46 97100005 Decal, Patent...............................................................................................................

1

1 47 97100004 Decal, Important..........................................................................................................

2

2 48 98009009 Nut, Hex., Nylock, 3/8"-16 ...........................................................................................

2

2 49 98009034 Capscrew, Hex, 3/8"-16 x 1-1/4"..................................................................................

2

2 50 98009013 Nut, Hex., Nylock, 1/2"-13 ...........................................................................................

4

-98009038 Nut, Hex., Nylock, 5/8"-11 ...........................................................................................

-

4 51 98009005 Washer, Flat, 1" ...........................................................................................................

1

1 52 98009077 Nut, Hex., 3/8"-16 ........................................................................................................

2

2 53 98009032 Washer, Flat, 3/8" ........................................................................................................

2

2 54 98100172 Nut, Hex Jam, 1/2" - 23 ...............................................................................................

2 2

BLADES

BLADES

ITEM PART NO. DESCRIPTION QTY 24 25

1 96006002 Kit, Guide, Blade (Includes 2 Guides And Mounting Hardware).......

1

1

2 97100006 Decal, Important ...............................................................................

1

1

3 Frame, 69" .......................................................................................

1

-

Frame, 80" (Used With Top Blade Retainer).....................................

1

-

Frame, 90" (Used With Top Blade Retainer).....................................

1

1

Frame, 96" (Used With Top Blade Retainer).....................................

-

1

96101971 Frame, 108" (Used With Top Blade Retainer)...................................

-

1

4 97100001 Decal, Warning .................................................................................

1

1

5 97100018 Decal, Warning .................................................................................

2

2

6 98009012 Washer, Lock, 1/2" (Used With Polymer Wearstrip)..........................

12

12

7 98009076 Nut, Hex., 1/2" - 13 (Used With Polymer Wearstrip) .........................

12

12

8 96101609 Kit, Flat Lexan, 69" (Includes "Sno-Way" Decal)...............................

1

-

96100817 Kit, Flat Lexan, 80" (Includes "Sno-Way" Decal)...............................

1

-

96100818 Kit, Flat Lexan, 90" (Includes "Sno-Way" Decal)...............................

1

1

96100819 Kit, Flat Lexan, 96" (Includes "Sno-Way" Decal)...............................

-

1

96101839 Kit, Flat Lexan, 108" (Includes "Sno-Way" Decal).............................

-

1

9 98009099 Bolt, Carriage, Gr. 5, 1/2"-13 x 2" (Used With Polymer Wearstrip) ...

12

12

98009171 Bolt, Carriage, Gr. 5, 1/2"-13 x 1-1/2" (Used With Steel Wearstrip)..

12

12

10 98009013 Nut, Hex., Nylock, 1/2" - 13 (Used With Steel Wearstrip) .................

12

12

11 98009149 Capscrew, Hex., 5/16"-18 x 1 ...........................................................

2

2

12 96102565 Kit, Wearstrip, Polymer, 69"(Includes Mounting Hardware) ..............

1

-

96100234 Kit, Wearstrip, Polymer, 80" (Includes Mounting Hardware) .............

1

-

96100236 Kit, Wearstrip, Polymer, 90" (Includes Mounting Hardware) .............

1

1

13 96100521 Kit, Wearstrip, Steel, 80" (Includes Mounting Hardware)..................

1

-

96100237 Kit, Wearstrip, Steel, 90" (Includes Mounting Hardware)..................

1

1

96100239 Kit, Wearstrip, Steel, 96" (Includes Mounting Hardware)..................

-

1

96101837 Kit, Wearstrip, Steel, 108" (Includes Mounting Hardware)................

-

1

14 96102542 SHOE ASSEMBLY............................................................................

2

2

15

Shoe, Cast, 1" Shaft .........................................................................

1

1

16 Spacer, 1" .........................................................................................

1

1

17 98009005 Washer, Flat, 1" ................................................................................

14

14

18 98009169 Pin, Lynch, 1/4" x 1-9/16"..................................................................

1

1

19 97100664 Decal, Sno-Way (Used With Steel Blade).........................................

1

1

97100663 Decal, Sno-Way (Used With Lexan Blade) .......................................

1

1

20 98009038 Nut, Hex Nylock, 5/16"-11.................................................................

2

2

21 98019176 Screw, Self Tapping ..........................................................................

8

8

22 96103048 Blade, Steel 80" (Bolt on Style) (Includes "Sno-Way" Decal) ...........

1

-

96103047 Blade, Steel, 90" (Bolt on Style) (Includes "Sno-Way" Decal) ..........

1

1

96103046 Blade, Steel, 96" (Bolt on Style) (Includes "Sno-Way" Decal) ..........

-

1

96103045 Blade, Steel, 108" (Bolt on Style) (Includes "Sno-Way" Decal) ........

-

1

23 98019230 Washer, Flat, 5/16" ...........................................................................

10

10

24 96100749 Retainer, Blade, 69" ..........................................................................

1

-

96100265 Retainer, Blade, 80"..........................................................................

1

-

96100266 Retainer, Blade, 90"..........................................................................

1

1

96100267 Retainer, Blade, 96"..........................................................................

-

1

96100752 Retainer, Blade, 108"........................................................................

-

1

25 96100213 Retainer, Bracket ..............................................................................

2

2

26 96101401 Bracket, Shoe ...................................................................................

2

2

27 98009034 Capscrew, Hex., 3/8"-16 x 1-1/4" .....................................................

8

8

28 98009009 Nut, Nylock, 3/8"-16..........................................................................

8

8

29 98100100 Nut, Rivet ..........................................................................................

8

8

30 98106378 Rivet Compression Tool (Not Shown)...............................................

1

1

ENGINE, VEHICLE & POWER PACK WIRING

ITEM PART NO. DESCRIPTION QTY

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

24 25 26

27 28 96002085 96101845 98100069 96100200 98100037 98009027 98009031 98009033 98009092 96002130 96001684 96002107 96001227 96002100 96101210 96102891 96002086 96002108 98009233 96100298 97000034 96100308 96100307 96002097 96100087 96002099 96100097 96002083 96101832 96101846 96103868

Terminal, Female, Spade, 1/4" - For ATO/ATC Blade Fuse................... 1 Terminal, Female, Spade, 1/4" - For Mini Blade Fuse........................... 1 Screw, Self Tapping, 1/4" x 1/4" ............................................................ 1 BAG, HARNESS & CONTROL PARTS................................................. 1 Screw, Self Tapping, #10 x 1" ......................................................... 2 Capscrew, Hex, 1/4" x 1" ................................................................ 2 Washer, Lock, 1/4".......................................................................... 2 Nut, Hex, 1/4" ................................................................................. 2 Screw, Self Tapping, 1/4" x 1"......................................................... 2 MOUNTING BRACKET ASSEMBLY .............................................. 1 Tape, Foam, Adhesive Back, 3" Long............................................. 1 Cap, Metal Protective ..................................................................... 1 Strap, Plastic Tie............................................................................. 5 Wire, Solenoid Ground ................................................................... 1 Breaker, Circuit, 150 Amp............................................................... 1 Cable, Positive Battery.................................................................... 2 Switch, Solenoid ............................................................................. 1 Cap, Plastic, Protective................................................................... 2

Pin, Cotter, 3/16" x 1" ..................................................................... 1 Grommet, Rubber, 1" ............................................................................ 1 Label, Electrical, Warning ..................................................................... 1 Harness, Engine Compartment (Gravity Down).................................... 1 Harness, Engine Compartment (Down Pressure)................................. 1 Harness, Power Pack (Gravity Down) ................................................... 1 Harness, Power Pack (Down Pressure) ................................................ 1 Harness, Vehicle Power (Gravity Down) ............................................... 1 Harness, Vehicle Power (Down Pressure) ............................................ 1 Tap, Auto Fuse Power - For ATO/ATC Blade Fuse................................ 1 Tap, Auto Fuse Power - For Mini Blade Fuse........................................ 1 Seal, Neoprene ..................................................................................... 1 Harness, Extension - (Down Pressure)................................................. 2 Harness, Extension - (Gravity Down).................................................... 1

WIRING HARNESS (GRAVITY DOWN)

ITEM PART NO. DESCRIPTION QTY
1 96002119 Contact, Socket, Gauge 6......................................................................1
2 96002124 Plug, Sealing, Plastic .............................................................................6
3 96002121 Contact, Socket, 12-14 Gauge...............................................................3
4 96002120 Contact, Socket, 8-10 Gauge.................................................................2
5 96002113 Socket, Harness , Vehicle ......................................................................1
6 98002115 Washer, Lock .........................................................................................1
7 98002114 Nut .........................................................................................................1
8 96002112 Plug, Harness, Power Pack ...................................................................1
9 96002118 Contact, Pin, 12-14 Gauge ....................................................................3
10 96002117 Contact, Pin, 8-10 Gauge ......................................................................2
11 96002116 Contact, Pin, 6 Gauge ...........................................................................1
12 96002111 Elbow, Strain Relief, 90° ........................................................................1
13 96001227 Strap, Tie, Plastic...................................................................................1
14 96002138 Contact, Pin ...........................................................................................8
15 96002139 Seal, Silicone, Blue..............................................................................16
16 96002140 Plug, Silicone, Green .............................................................................2
17 96002137 Socket, Harness ....................................................................................1
18 96002141 Plug, Harness, Vehicle...........................................................................1
19 96002142 Contact, Socket......................................................................................8
20 96100496 Connector, Socket..................................................................................1
21 96100495 Connector, Plug .....................................................................................1
22 Terminal, Female Spade (Joystick Harness) .........................................8
23 Connector (Joystick Harness)................................................................4

WIRING HARNESS (DOWN PRESSURE)

WIRING HARNESS (WITH DOWN PRESSURE SYSTEM)

ITEM PART NO. DESCRIPTION QTY

96002119 96002121 96002120

96002113 98002115 98002114 96002112 96002118 96002117 96002116 96002111 96001227 96002138 96002139 96002140 96002137 96002141 96002142 96100496 96100495 96100498 96100497

Contact, Socket, Gauge 6 ..................................................................... 1 Contact, Socket, 12-14 Gauge.............................................................. 6 Contact, Socket, 8-10 Gauge................................................................ 2 Connector (Joystick Harness)............................................................... 4 Socket, Harness , Vehicle ..................................................................... 1 Washer, Lock ........................................................................................ 1 Nut ........................................................................................................ 1 Plug, Harness, Power Pack................................................................... 1 Contact, Pin, 12-14 Gauge ................................................................... 6 Contact, Pin, 8-10 Gauge ..................................................................... 2 Contact, Pin, 6 Gauge........................................................................... 1 Elbow, Strain Relief, 90°........................................................................ 1 Strap, Tie, Plastic .................................................................................. 1 Contact, Pin ........................................................................................ 11 Seal, Silicone, Blue ............................................................................. 22 Plug, Silicone, Green ............................................................................ 2 Socket, Harness.................................................................................... 2 Plug, Harness, Vehicle.......................................................................... 2 Contact, Socket................................................................................... 11 Connector, Socket................................................................................. 1 Connector, Plug .................................................................................... 1 Connector, Socket................................................................................. 1 Connector, Plug .................................................................................... 1 Terminal, Female Spade (Joystick Harness)......................................... 8

CONTROLLER (ROCKER SWITCH)

ITEM PART NO. DESCRIPTION QTY

1 99100011 CONTROL BOX ASSEMBLY (Gravity Down)........................................1

2 96100309 Harness, Control Box ......................................................................1
3 96002075 Bushing, Strain Relief, Large ..........................................................1
4 96002103 Switch, Up / Down...........................................................................1
5 96002104 Switch, Left / Right ..........................................................................1
6 96002015 Cover, Control Box ..........................................................................1
7 97100016 Decal / Control Box ........................................................................1
8 98009071 Screw, Self Tapping , 1/4" x 1-1/2" ..................................................2
9 98009172 Screw, Self Tapping #10 x 3/8"........................................................4
10 96012015 Plate, Control Box Base .................................................................1
11 99100012 CONTROL BOX ASSEMBLY (Down Pressure).....................................1
12 96100444 Lamp, Indicator ...............................................................................1
13 96100310 Harness, Down Pressure ................................................................1
14 96100309 Harness, Control Box ......................................................................1
15 96100192 Wire, Jumper...................................................................................2
16 96002075 Bushing, Strain Relief, Large ..........................................................1
96100299 Bushing, Strain Relief, Small...........................................................1
17 96002103 Switch, Up / Down...........................................................................1
18 96002104 Switch, Left / Right ..........................................................................1
19 96100438 Cover, Control Box ..........................................................................1
20 97100042 Decal, Control Box .........................................................................1
21 98009071 Screw, Self Tapping , 1/4" x 1-1/2" ..................................................2
22 98009172 Screw, Self Tapping #10 x 3/8"........................................................4
23 96100439 Plate, Control Box Base .................................................................1
24 96100190 Switch, Toggle .................................................................................1
25 96102892 Harness, Control Box/DP (Loomed Together).................................1

CONTROLLER STAND

ITEM PART NO. DESCRIPTION QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 98009173 96101018 98009033 98009031 96101015 98009027 98009172 96101286 98009065 98009066 96101176 96101017 98009092 98009071 96101501 98009144

Screw, Round Head, #10-24 x 1/2" .......................................................3 Plate, Stand...........................................................................................1 Nut, Hex., 1/4"-20..................................................................................3 Washer, Lock, 1/4".................................................................................3 Clamp, Tube ..........................................................................................1 Capscrew, Hex., 1/4"-20 x 1" .................................................................1 Screw, Self Tapping, #10 x 3/8" .............................................................8 Brace .....................................................................................................1 Washer, Lock, 3/16"...............................................................................3 Nut, Hex., #10-24 ..................................................................................3 Plate, Stand Extension..........................................................................1 Plate, Stand Base..................................................................................1 Screw, Self Tapping, 1/4"-14 x 1"...........................................................2 Screw, Self Tapping, 1/4"-14 x 1-1/2" ....................................................2 Plate Adapter.........................................................................................1 Capscrew, Hex., 1/4"-20 x 1-1/2"...........................................................2

CONTROLLER (JOYSTICK)

CONTROLLER (JOYSTICK)

ITEM PART NO. DESCRIPTION QTY

1 2 3 4

6 7 8 9

11 12 13 14

16 17 18 19

21 22 23

24

96101169

96101524

96100444 96100190 96101014 96101267 96101165 98009172 96100361 96100362 97100176 97100175 96100310 97100177 96101161 96100313 96101256 96100192

JOYSTICK ASSEMBLY......................................................................... 1 Knob Assembly............................................................................... 1 Boot Assembly................................................................................ 1 Screw.............................................................................................. 4 Washer, Plain.................................................................................. 4 Screw.............................................................................................. 8 Insulator.......................................................................................... 8 Switch ................................................................................................... 4 Plate, Guide.................................................................................... 1 Washer, Lock .................................................................................. 8 Nut, Hex.......................................................................................... 8 Lamp, Indicator (Down Pressure) ......................................................... 1 Switch, Toggle (Down Pressure)........................................................... 1 Diode..................................................................................................... 3 Bushing, Strain Relief, Large ................................................................ 1 Bushing, Strain Relief, Small (Down Pressure)..................................... 1 Screw, Self Tapping, #10 x 3/8" ............................................................ 6 Housing, Controller ............................................................................... 1 Plate, Controller Base ........................................................................... 1 Decal, Controller (Gravity Down) .......................................................... 1 Decal, Controller (Down Pressure) ....................................................... 1 Harness, Down Pressure (Down Pressure) .......................................... 1 Decal, Caution ...................................................................................... 1 Harness, Joystick Control (Gravity Down)............................................. 1 Harness, Joystick Control (Down Pressure) ......................................... 1 Wire, Jumper (Down Pressure)............................................................. 1 Wire, Jumper (Down Pressure)............................................................. 1

NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
96001003 2 5 16 12 20 13
96001044 8 1 96002112 14 8 96100192 17 15
10 31 16 8 20 25
96001227 13 12 96002113 14 5 96100200 13 3
14 13 16 5 96100213 12 25
16 13 96002116 14 11 96100234 12 12
96001261 7 1 16 11 96100236 12 12
10 43 96002117 14 10 96100237 12 13
96001262 8 10 16 10 96100239 12 13
10 31 96002118 14 9 96100265 12 24
96001354 10 15 16 9 96100266 12 24
96001392 10 3 96002119 14 1 96100267 12 24
96001528 2 4 16 1 96100298 13 19
96001538 6 28 96002120 14 4 96100299 17 16
96001539 6 40 16 3 96100307 13 22
96001540 6 30 96002121 14 3 96100308 13 21
96001543 6 29 16 2 96100309 17 2
96001544 6 36 96002124 14 2 17 14
96001546 6 38 96002130 13 9 96100310 17 13
96001549 6 23 96002137 14 17 20 21
96001551 6 22 16 17 96100311 4 14
96001552 6 27 96002138 14 14 96100313 20 23
96001553 6 44 16 14 96100361 20 18
96001557 6 42 96002139 14 15 96100362 20 19
96001562 6 39 16 15 96100370 2 8
96001565 6 24 96002140 14 16 96100417 8 17
96001566 6 25 16 16 96100419 8 9
96001568 6 35 96002141 14 18 96100438 17 19
96001570 6 26 16 18 96100439 17 23
96001573 6 7 96002142 14 19 96100444 17 12
96001574 6 5 16 19 20 12
96001575 6 14 96005034 8 12 96100487 4 11
96001578 6 18 96005035 8 2 96100489 4 12
96001579 6 19 96005036 8 11 96100492 7 20
96001580 6 20 96005046 7 2 96100495 14 21
96001583 6 6 96005100 7 8 16 21
96001584 6 9 96005101 8 8 96100496 14 20
96001585 6 10 96006002 12 1 16 20
96001587 6 8 96012015 17 10 96100497 16 23
96001625 6 45 96100000 4 8 96100498 16 22
96001675 6 47 96100001 4 1 96100521 12 13
96001684 13 10 96100002 2 6 96100522 2 2
96001687 6 11 4 4 4 2
96002015 17 6 96100004 2 7 96100749 12 24
96002075 17 3 4 3 96100752 12 24
17 16 96100005 4 5 96100817 12 8
96002083 13 26 96100006 4 6 96100818 12 8
96002085 13 1 96100037 4 9 96100819 12 8
96002086 13 16 96100054 10 13 96101014 20 14
96002097 13 23 96100058 10 19 96101015 18 5
96002099 13 24 96100073 10 8 96101017 18 12
96002100 13 13 96100083 2 1 96101018 18 2
96002103 17 4 4 18 96101022 4 7
17 17 96100085 7 9 96101023 4 21
96002104 17 5 10 43 96101029 4 14
17 18 96100087 13 23 96101057 8 1
96002107 13 11 96100097 13 25 10 31
96002108 13 17 96100128 10 12 96101058 10 28
96002111 14 12 96100190 17 24 96101082 8 2

NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
96101084 8 9 96105073 10 33 98009038 10 50
96101161 20 23 96105278 10 36 12 20
96101165 20 16 96105279 10 36 98009039 10 6
96101169 20 1 97000034 13 20 98009042 10 29
96101176 18 11 97100001 12 4 98009055 10 32
96101210 13 14 97100004 10 47 98009065 18 9
96101256 20 24 97100005 10 46 98009066 18 10
96101267 20 15 97100006 12 2 98009071 17 8
96101286 18 8 97100016 17 7 17 21
96101401 12 26 97100018 12 5 18 14
96101438 6 43 97100042 17 20 98009076 12 7
96101439 6 41 97100175 20 20 98009077 10 52
96101501 18 15 97100176 20 20 98009078 10 5
96101507 6 32 97100177 20 22 98009085 10 1
96101508 6 31 97100214 10 45 98009092 13 8
96101516 7 10 97100663 12 19 18 13
96101522 4 13 97100664 12 19 98009099 12 9
96101524 20 8 98001541 6 33 98009138 10 14
96101566 8 8 98001547 6 37 98009144 18 16
96101609 12 8 98001550 6 34 98009149 12 11
96101832 13 26 98001555 6 48 98009150 10 23
96101837 12 13 98001556 6 50 98009168 10 21
96101839 12 8 98001576 6 13 98009169 10 20
96101845 13 1 98001577 6 4 12 18
96101846 13 27 98001618 6 1 98009171 12 9
96101956 10 11 98001626 6 46 98009172 17 9
96101971 12 3 98002114 14 7 17 22
96101975 4 13 16 7 18 7
96101976 4 14 98002115 14 6 20 17
96101993 2 12 16 6 98009173 18 1
4 19 98009005 10 51 98009175 10 2
96101994 4 16 12 17 98009197 10 32
96101995 2 3 98009007 10 38 98009233 13 18
96102041 4 13 98009008 2 10 98019176 10 17
96102225 2 13 4 15 12 21
4 20 10 10 98019230 10 16
6 21 98009009 10 48 12 23
96102271 10 42 12 28 98100004 10 34
96102542 12 14 98009012 12 6 98100005 10 7
96102548 4 12 98009013 10 25 98100007 10 35
96102565 12 12 10 50 98100008 10 18
96102760 6 2 12 10 98100010 10 40
96102795 6 17 98009017 10 29 98100028 10 34
96102891 13 15 98009019 10 39 98100037 13 4
96102892 17 25 98009022 2 11 98100069 13 2
96102927 10 41 4 17 98100099 10 30
96103045 12 22 10 9 98100100 12 29
96103046 12 22 98009027 13 5 98100135 6 15
96103047 12 22 18 6 98100137 6 55
96103048 12 22 98009030 10 44 98100150 6 54
96103467 4 11 98009031 13 6 98100151 6 53
96103868 13 28 18 4 98100172 10 54
96103881 10 19 98009032 10 53 98100176 10 22
96104447 6 52 98009033 13 7 98100204 6 49
96104448 6 51 18 3 98106378 12 30
96104477 6 43 98009034 10 49 99100011 17 1
96105046 10 21 12 27 99100012 17 11
96105057 10 24 98009036 10 26
96105072 10 33 98009037 10 4

SNO-WAY® INTERNATIONAL, INC.

Hartford, WI 53027 USA Website: www.snoway.com ©2007 Sno-Way® International

 

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