![]() INSTALLATION & OWNER‘S MANUAL29 & 32 SERIES SNOW PLOWSFOR PLOW SERIAL NUMBERS 32D100000 - 32D102149 32G100000 - 32G100299 32C100000 - 32C100049©2005 Sno-Way® International TABLE OF CONTENTSPage INTRODUCTION ........................................................................................................................2 SAFETY ......................................................................................................................................3 INSTALLATION INSTRUCTIONS.............................................................................................. 4 General ................................................................................................................................4 Electrical Installation.............................................................................................. 4 Mechanical Installation ..................................................................................................... 5 Mounting Snow Plow To Vehicle .................................................................................... 10 Installing The Cylinder Lock Clamp............................................................................... 12 Removing Snow Plow From Vehicle.............................................................................. 12 MAINTENANCE ........................................................................................................................14 General ..............................................................................................................................14 Break In Period ................................................................................................................ 14 To Remove Excessive Free Play .................................................................................... 14 Periodic Inspection ......................................................................................................... 14 Plow Storage ................................................................................................................... 14 Polycarbonate Blade Care .............................................................................................. 15 Polycarbonate Blade Cleaning Instructions ................................................................. 15 Fluid Requirements......................................................................................................... 15 Changing Oil and Cleaning Filter Screen...................................................................... 15 Cutting Edge.................................................................................................................... 17 Disk Shoe Adjustment .................................................................................................... 17 Trip Spring Adjustment................................................................................................... 17 PLOWING OPERATION............................................................................................................18 Operating Classes ...........................................................................................................18 Before the Season Begins .............................................................................................18 Transporting Vehicle With Plow Attached..................................................................... 18 Plowing Like A Pro.......................................................................................................... 19 Using The Down Pressure (DP) Hydraulic Systems .................................................... 19 Clearing Driveways ......................................................................................................... 19 Clearing Parking Lots ..................................................................................................... 19 TROUBLESHOOTING ............................................................................................................. 20 Troubleshooting Chart.....................................................................................................20 THEORY OF OPERATION........................................................................................................23 Hydraulic Power Unit ...................................................................................................... 23 Hydraulic Controls .......................................................................................................... 23 Electro-Hydraulic Operation........................................................................................... 23 Raise Mode Of Operation ............................................................................................... 23 Lower Mode Of Operation - Gravity Down and Float................................................... 23 Down Pressure (DP) System .......................................................................................... 24 Angle Left or Right Mode of Operation ......................................................................... 24 Circuit Breaker ................................................................................................................ 24 NOTES ......................................................................................................................................25 HYDRAULIC SCHEMATIC (GRAVITY DOWN SYSTEM) ....................................................... 26 HYDRAULIC SCHEMATIC (DOWN PRESSURE SYSTEM) ....................................................27 WIRING SCHEMATIC (GRAVITY DOWN SYSTEM) ................................................................28 WIRING SCHEMATIC (DOWN PRESSURE SYSTEM)............................................................29 TORQUE SPECIFICATIONS.....................................................................................................30 WARRANTY..............................................................................................................................31 DEALER CHECKLISTS........................................................................................BACK COVER INTRODUCTIONThis manual was written for the assembly, installation and maintenance of your new Sno-Way plow. Most importantly, this manual provides an operating plan for safe use. Refer to the Table of Contents for an outline of this manual. Please keep this manual with your machine at all times as reference material and so it can be passed on to the next owner if the machine is sold. We require that you read and understand the contents of this manual COMPLETELY, especially the chapter on SAFETY, before attempting any procedure contained in this manual. ![]() The Society of Automotive Engineers has adopted this SAFETY ALERT SYMBOL to pinpoint characteristics that, if NOT carefully followed, can create a safety hazard. When you see this symbol in this manual or on the machine itself, BE ALERT!, your personal safety and the safety of others, is involved. • Defined in the next column, are the SAFETY ALERT messages and how they will appear in this manual.
the pump platform, the blade serial number is located on one of the middle ribs of the blade. This plate contains information that your Dealer needs to answer questions or to order replacement parts, if needed, for your unit. NAME PLATE DATAPOWER PACK MODEL NUMBER POWER PACK SERIAL NUMBER(Located on Pump Platform) CONTROLLER SERIAL NUMBERS: TRANSMITTER S.N. RECEIVER S.N. BLADE MODEL NUMBER BLADE SERIAL NUMBER(Located on Blade Frame) PUMP SERIAL NUMBER(FILL IN) DEALERNAME ADDRESS CITY STATE ZIP PHONE ( ) –(FILL IN) ORIGINAL PURCHASERNAME ADDRESS CITY STATE ZIP PHONE ( ) –(FILL IN) NOTE: Additional information concerning the equipment or the procedure that may or may not be contained elsewhere in this manual. BE AWARE! It is illegal to remove, deface or otherwise alter the safety decals mounted on this equipment. Record the Power Pack Model Number, Power Pack Serial Number, Controller Serial Numbers, Blade Model Number, Blade Serial Number and the Pump Serial Number in the space provided below as a handy record for quick reference. The Power Pack Serial Number is located on We reserve the right to make changes or improve the design or construction of any part(s) without incurring the obligation to install such parts or make any changes on any unit previously delivered. Sno-Way Service Parts Manuals are available for purchase from your authorized Sno-Way dealer. Request part number 97100829 for the 29 & 32 Series Snow Plows. Factory contact information is available at www.snoway.com. ![]() SAFETY![]() BEFORE ATTEMPTING ANY PROCEDURE IN THIS BOOK, READ AND UNDERSTAND ALL THE SAFETY INFORMATION CONTAINED IN THIS SECTION. IN ADDITION, ENSURE ALL INDIVIDUALS WORKING WITH YOU ARE ALSO FAMILIAR WITH THESE SAFETY PRECAUTIONS. For your safety Warning and Information Decals have been placed on this product to remind the operator to take safety precautions. It is important that these decals are in place and are legible before operation begins. New decals can be obtained from Sno-Way or your local dealer. REMEMBER The careful operator is the best operator. Most accidents are caused by human error. Certain precautions must be observed to prevent the possibility of injury to operator or bystanders and/or damage to equipment. NEVER operate plow when under the influence of alcohol, drugs or other medications that could hamper your judgement and reactions. An accident may result in serious injury or death to other persons or yourself. ALWAYS operate vehicle in a well-ventilated area. The carbon monoxide in exhaust gas is highly toxic and can cause serious injury or death. NEVER allow hands, hair or clothing to get near any moving parts such as fan blades, belts and pulleys. Never wear neckties or loose clothing when working on the vehicle. NEVER wear wrist watches, rings or other jewelry when working on the vehicle or individual equipment. These things can catch on moving parts or cause an electrical short circuit that could result in personal injury. ALWAYS wear safety goggles when working on the vehicle to protect your eyes from battery acid, gasoline, and dust or dirt from flying off of moving engine parts. ALWAYS be aware of and avoid contact with hot surfaces such as engine, radiator, and hoses. ALWAYS wear safety glasses with side shields when striking metal against metal! In addition, it is recommended that a softer (non-chipable) metal material be used to cushion the blow. Failure to heed could result in injury to the eye(s) or other parts of the body. NEVER allow children or unauthorized person to operate this unit. NEVER exceed 45 m.p.h. when snow plow is attached to vehicle. Braking distances may be reduced and handling characteristics may be impaired at speeds above 45 m.p.h. ALWAYS lock the vehicle when unattended to prevent unauthorized operation of the plow. ALWAYS check the job site for terrain hazards, obstructions and people. NEVER exceed 10 m.p.h. when plowing. Excessive speed may cause serious injury and damage of equipment and property if an unseen obstacle is encountered while plowing. ALWAYS position blade so it does not block path of headlamps beam. Do not change blade positions while traveling. An incorrect plow position blocking headlamp beam may result in an accident. ALWAYS check surrounding area for hazardous obstacles before operating this unit. ALWAYS inspect the unit periodically for defects. Parts that are broken, missing or plainly worn must be replaced immediately. The unit, or any part of it should not be altered without prior written approval of the manufacturer. ALWAYS insert the cylinder lock when plow is not in use. If the cylinder lock is not installed, the plow blade could inadvertently drop and cause injury. ALWAYS shut off the vehicle engine, place the transmission in Neutral or Park, turn the ignition switch to the “OFF” position, firmly apply the parking brake of the vehicle and turn "OFF" the plow controller before attaching or detaching the blade from the vehicle or when making adjustments to the blade. ALWAYS inspect lift system bolts and pins whenever attaching or detaching the plow, and before traveling. Worn or damaged components could result in the plow dropping to the pavement while driving, causing an accident. ALWAYS keep hands and feet clear of blade and A-Frame when attaching or detaching plow. NEVER place fingers in A-frame or mount lug holes to check alignment when attaching snow plow. Sudden motion of the plow could severely injure a finger. NEVER stand between the vehicle and blade or directly in front of blade when it is being raised, lowered or angled. Clearance between vehicle and blade decreases as blade is operated and injury or death can result from blade striking a body or dropping on hands or feet. NEVER work on the vehicle without having a fully serviced fire extinguisher available. A 5 lb or larger CO2 or dry chemical unit specified for gasoline, chemical or electrical fires, is recommended. NEVER smoke while working on the vehicle. Gasoline and battery acid vapors are extremely flammable and explosive. NEVER use your hands to search for hydraulic fluid leaks; escaping fluid under pressure can be invisible and can penetrate the skin and cause injury! If any fluid is injected into the skin, see a doctor at once! Injected fluid MUST be surgically removed by a doctor familiar with this type of injury or gangrene may result. REMEMBER it is the owner’s responsibility for communicating information on the safe use and proper maintenance of this machine. INSTALLATION INSTRUCTIONSGeneralInstall the sub-frame on the vehicle using the instructions supplied with the sub-frame package. The pin height should be 8" - 10" off the ground. (See Figure 1-1). ![]() Figure 1-1 Electrical Installation1. Remove the battery power harness and power harness parts bag from the power pack box. NOTE: Take extra time needed to plan the routing of wiring harnesses. Make sure harnesses do not interfere with, or contact, any moving parts and route wires away from excessive heat areas. Read all the instructions carefully to ensure a safe and professional installation.
2. Mount the circuit breaker near the battery using (2) #10 x 1" self-tapping screws. IMPORTANT: The circuit breaker must be placed in a location not subject to excessive heat. A preferred location is one that will receive airflow from the radiator fan. If possible, mount the circuit breaker so that the base is horizontal. 3. Attach the 2 ft. long power wire to the battery terminal of the circuit breaker and to the POS. (+) terminal of the battery. (See Figure 1-2). POWER HARNESS PLUG ![]() HARNESS TRUCK BATTERY Figure 1-2
Secure harness with plastic tie straps. NOTE: An adaptor is recommended for vehicles with a side post battery. (See Figure 1-3) (Adaptors can be purchased from your Sno-Way dealer, Part #96100773. ![]() Figure 1-3 Mechanical Installation 5. Insert washer on end of clevis pin and secure pin with cotter pin. 1. Open the light bar carton, remove the blade parts bag (part number 96106088, 32 Series or 96107662, 29 NOTE: Note: Make sure cotter pin is properly bent as in Series) and the blade stops bag (part number 96107395, fig. 1-6 or pin may work loose. 29 series or 96107396, 32 series). Face plates are in the bag with the stop blocks. 2. Place metal face plate into the blade stops slot, then place stops between the lugs on the swing frame. Secure with 3/8" x 2-1/2" bolts and locking nuts. (See Figure 1-4). Bolts and nuts are in the blade parts bag. NOTE: The 29 series blade uses green stops and the 32 series blade uses black stops. Make sure the proper stops are installed for the blade being used. ![]() ![]() Figure 1-6
Figure 1-4 3. Lay blade face down on floor. 4. Place swing frame on blade and insert 3/4" x 2" clevis pin from blade parts bag. The ribs on either side of the center rib should be between the swing frame lugs. (See Figure 1-5). Figure 1-7a 8a. 29 SERIES BLADE ONLY: Hook other end of spring onto eyebolt. Insert one eyebolt on each side of the blade into the upper hole on the swing frame spring bracket. Use a nut on either side of bracket to secure. (See Figure 1-7a) . ![]() ![]() Figure 1-5 ![]() Figure 1-7b 8b. 32 SERIES BLADE ONLY: Hook other end of spring onto eyebolt. Insert two eyebolts on each side of the blade into the lower holes on the swing frame spring bracket. Use a nut on either side of bracket to secure. (See Figure 1-7b).
![]() Figure 1-8
NOTE: Cylinders must be installed with ports away from A-frame.
![]() Figure 1-9 16. Move the bell crank into position on the outside of the bell crank mounting brackets. Remove bushings from A-frame parts bag and coat with anti-seize. Insert bushings into the bell crank. Use two 1/2" x 1-1/2" bolts with washers and 1/2" locking nuts to secure from the A-frame parts bag. (See Figure 1-9). Washers must be placed on the bushing side. Before tightening bolts, make sure lift links can swing up from bellcrank above A-frame as shown in fig. 1-9. NOTE: Note: Washers are hardened. Using standard washers will cause severe bushing and bell crank wear.
![]()
![]() Figure 1-11
Figure 1-10 ![]() Figure 1-12
FLANGE![]() 30. Install hydraulic hoses per fig. 1-15a for gravity plows and fig. 1-15b for plows with down pressure. Hose part numbers are printed on hose. Hoses should be routed through holes in pump cover. (See Figure 1-16). ![]() Figure 1-15a ![]()
Figure 1-14 ![]() Figure 1-16
NOTE: Be sure to install harness clamp as shown in Figure 1-17. Orienting clamp toward outside of A-frame (away from center) will expose power harness to pinch point between cylinder and light bar when plow is raised. ![]() Figure 1-17 33. Disengage both pins on the jack stand by pulling the handles. Lower the jack stand and then engage the upper pin by pushing the handle down to lock the jack stand in place. (See Figure 1-18). ![]() Figure 1-18
![]() Figure 1-19 41. Secure light bar to supports with (4) 3/8" x 1" screws and lock nuts. Align light bar supports to vertical position and tighten all light bar hardware. Tighten six lower screws to 45 lb-ft. (See Figure 1-19). Mount lamps on light bar using supplied 1/2" lock washers and nuts. (See Figure 1-20). ![]() ![]() Figure 1-21 NOTE: If pins are too high or low to fit into slots on sub-frame, adjust the height by plugging in the plow and hand held controller. For Down Pressure Plows - To lower the pins, turn on down pressure and press down. To raise the pins, press up. For Gravity Plows - To lower the pins, place plow in float and push up on light bar. To raise the pins, press up.
Figure 1-20
NOTE: In order to conform to Federal Motor Vehicle Safety Standards a SAE J602 Approved aiming device must be used to aim plow lights. Mounting Snow Plow To Vehicle1. Drive truck into plow. Align light/lift bar frame inside of sub-frame lugs. Pins should fit inside slots cut into sub-frame lugs. (See Figure 1-21).
2. Plug in power harness and remove controller from truck cab. Plug controller into plow.
NOTE: Upper hitch pins are fully engaged when pin handle is tight against pin bracket and you cannot see the upper hitch pin between the pin bracket and pin handle. If upper hitch pins are not fully engaged: A. Raise plow an inch off the ground, then lower. Or, B. Turn Down Pressure ON and then OFF. 3. Rotate light/lift bar into position by turning on down Upper hitch pins will snap into place. pressure and pressing the lower button. (See Figure 1-22) . ![]() ![]() Figure 1-22 NOTE: If your plow is not equipped with down pressure hydraulics you will have to manually rotate the light lift bar into position by placing plow in float mode and pushing on the light bar. 4. Put plow into float position by turning down pressure off. Rotate pin handles down to lock pins in place. (See Figure 1-23). Figure 1-23
LIFT LINK
CYLINDER ROD CYLINDER LOCK CLAMP Figure 1-24 A-FRAME BOTTOM7. Plug light and control harnesses on plow into truck. Figure 1-25 8. Plug in plow control inside truck cab. 6. Lower the plow so that cylinder lock clamp is tight 9. Raise, Lower and angle plow to make sure no hoses against cylinder. or wires pinch in the plow mechanism. ![]() Installing The Cylinder Lock Clamp
WARNINGFailure to lower plow onto clamp could block headlights resulting in an accident. FAILURE TO FOLLOW CAN RESULT IN INJURY OR DEATH ![]() Removing Snow Plow From VehicleChoose a location for the plow storage, which will allow the plow to be removed from the vehicle and not be moved after removal. Also, choose a location that will not allow the plow stand to sink into the ground. A dry, protected area is recommended.
IMPORTANT: Disconnect the light wiring harness at this time, and install the protective caps over the ends of the harness on the truck, and plug harnesses together on plow.
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| CAUTION |
|---|
| • Using the proper oil increases the life expectancy of the most critical part of your plow; the hydraulic power unit. • Failure to use the proper oil can cause extensive damage to the power unit, seals and hydraulic cylinders. |
9. Clean the inside and outside of the reservoir with a suitable solvent.


Figure 2-2
NOTE: If the oil has not been previously removed from the reservoir, the power unit can be rotated and tipped to allow most of the oil to be drained out of the reservoir filler hole, once the filler cap is removed.

Figure 2-3
8. Loosen the band clamp, which holds the reservoir on the center section. Pull and twist the reservoir until it separates from the center section. Place a container under the power unit to catch spilled oil. Note the position of the reservoir oil pick-up tube and be sure the tube is in the same position when the filter is removed and installed. (See Figure 2-3)(See Figure 2-4).
Figure 2-4
Do Not use Teflon tape or pipe dope on hydraulic fittings. These can dislodge and jam valves in the hydraulic system.
20. Fill the hydraulic reservoir with type 5606 hydraulic fluid until the fluid registers full on the sight line.
NOTE: Note: Vehicle must be parked on level ground and plow must be in lowered position in order to properly check the reservoir level.
NOTE: Note: Cutting edge must be replaced when it is worn to the bottom edge of the frame.
7. Install new cutting edge using new hardware.

Figure 2-5
6. After the disk shoe position is properly adjusted place washer on the shoe stem - above the disk shoe mounting bracket and below the retaining lynch pin - to remove all up and down movement of the disk shoe in the bracket. Failure to do so will result in excessive wear of the holes in mounting bracket or bending of the disk shoe stem.
IMPORTANT: Snap lynch pin ring over so that it contacts the pin. If ring does not contact lynch pin, rotate the pin and reverse the direction of the ring. If the ring does not contact the pin it is not locked and could fall out.
The 29 series Sno-Way plow is specifically designed for heavy commercial applications on 3/4 and 1-ton trucks.
The 32 series Sno-Way plow is specifically designed for heavy commercial applications on trucks with a GVWR of 10,000 to 19,000 lbs. The 8½’ and 9’ blades can also be installed on many 3/4 ton trucks.
1. Always install the cylinder lock clamp when the plow is raised and the operator is not engaged in plowing operations.
NOTE: If cylinder lock clamp is not installed during transport equipment failure or inadvertent operation of the controls could allow the plow to fall.
| CAUTION |
|---|
| Remove the plow when driving extended distances at temperatures above 40 deg. F, the plow blocks enough airflow to cause it to overheat at temperatures above 40 deg. F. |
Never change blade angle or height while driving.
| WARNING | |
|---|---|
| The 32 Series blade will partially block the plow lights when fully raised. Always lower plow unto lift cylinder lock clamp when transporting plow at night. Blocked plow lights could result in an accident. FAILURE TO FOLLOW CAN RESULT IN INJURY OR DEATH | |
| WARNING |
|---|
| Wear your seat belt! Contact with a hidden obstruction can cause serious personal injury from bodily contact within the vehicle cab or whiplash from sudden stops. FAILURE TO FOLLOW CAN RESULT IN INJURY OR DEATH |
NOTE: The air bag is factory set to deploy at a certain acceleration level. The air bag will deploy with the plow attached if an obstruction is hit with enough force to reach this level. Always plow within the recommended plowing speeds and know the area you are plowing to avoid any obstructions.
NOTE: For better clean up of hard packed snow; raise the disc shoes so that the cutting edge of the blade comes into direct contact with pavement. Use the lowest possible gear to place maximum power behind the cutting edge.
For instructions on using the plow controller to manipulate the plow see the manual included with your plow control package.
The DP system was designed for removing hard packed snow from hard surfaces that has been driven on prior to plowing.
The system should be turned OFF when plowing surfaces such as gravel, dirt, sand, etc., to prevent cutting into the surface.
Activating the system applies down pressure to the down pressure side of the lift cylinder. This down pressure will force the cutting edge through hard packed snow. If down pressure decreases as a result of a low spot, more down pressure will be applied to the lift cylinder. When a high spot is encountered the down pressure will be relieved to allow the plow to follow the contour without lifting the front of the truck.
| CAUTION |
|---|
| Excessive stacking of snow causes undo stress to the snowplow and vehicle. Repeated loading of this nature may result in the failure of plow components designed to protect the snowplow and vehicle from major damage. |
Whenever service is necessary, your local dealer knows your plow best and is interested in your complete satisfaction. Return your snowplow to your local dealer for maintenance service or any other assistance you may require. If you are unable to do so, this trouble-shooting guide should help you determine the problem. However, before attempting the servicing of your plow, you should possess good mechanical abilities and a total understanding of the mechanism.
PLEASE: Before calling parts and service personnel be certain that:
A. Date snowplow was originally installed
B. Power Pack Serial Number
C. Controller Serial Number
D. Blade Serial Number
E. Pump Serial Number
This information should be recorded on page 2 of this Owners Manual.
Troubleshooting Quick Reference
Check vehicle electrical system for proper operation.
Check oil level in hydraulic system reservoir
| PROBLEM | PROBABLE CAUSE | CORRECTIVE ACTION |
|---|---|---|
| Motor will not run | Circuit breaker failed | Refer to dealer |
| Motor solenoid failed | Refer to dealer | |
| Motor seized | Refer to dealer | |
| Motor brushes worn/commutator worn or dirty | Refer to dealer | |
| Seal between motor and pump damaged allowing oil to enter motor housing | Refer to dealer | |
| Motor continues to run and will not shut-off | Wires shorted out at solenoid or damaged receiver or transmitter | Refer to dealer |
| Blade will not lift (motor runs) | Hydraulic fluid level low | See Maintenance section |
| Improper main pressure relief valve pressure setting or debris causing valve to stick | Refer to dealer | |
| Breather cap plugged | See Maintenance section | |
| Lower valve (B) stuck in "Lower" position | Refer to dealer | |
| Raise cylinder binding | Refer to dealer | |
| Pick-up tube filter plugged | See Maintenance section | |
| Worn/failed pump | Refer to dealer | |
| Pick-up tube is not submerged in fluid | See Maintenance section | |
| Down pressure valve (E) stuck open | Refer to dealer | |
| Raise valve (C) not functioning | Refer to dealer |
| PROBLEM | PROBABLE CAUSE | CORRECTIVE ACTION |
|---|---|---|
| Blade lifts slowly | Hydraulic fluid level low | See Maintenance section |
| Breather cap plugged | See Maintenance section | |
| Improper main relief pressure setting or debris causing valve to stick | Refer to dealer | |
| Pick-up tube filter plugged | See Maintenance section | |
| Improper oil viscosity for outside air temperature, unit not at normal operating temperature | See Maintenance section | |
| Weak system pump | Refer to dealer | |
| Low battery voltage | Refer to dealer | |
| Unit lifts but does not hold - first action. | Dirt in check valve | Cycle raise and lower system to flush debris |
| Dirt in lower valve (B) | Cycle raise and lower system to un-stick valve | |
| Unit lifts but does not hold- Second action. | Dirt or debris in check valve | Refer to dealer |
| Lower valve (B) sticking or dirt in valve | Refer to dealer | |
| Seals, O-ring(s) on lower valve (B) damaged | Refer to dealer | |
| Current available at lower coil (B) without activating function | Refer to dealer | |
| Piston seals leaking on raise cylinder | Refer to dealer | |
| Unit will not lower (Down pressure switch OFF) | Plugged breather cap | See Maintenance section |
| Low or no current available at lower coil (B) | Refer to dealer | |
| Lower valve (B) sticking or stuck | Refer to dealer | |
| Lower coil (B) inoperative | Refer to dealer | |
| Raise cylinder damaged allowing movement in one direction only | Refer to dealer | |
| Unit will not apply Down pressure (Down pressure switch ON) | Lower valve (B) sticking or stuck | Refer to dealer |
| Inoperative down pressure, pressure switch | Refer to dealer | |
| Down pressure relief valve setting to low | Refer to dealer | |
| Broken wire/ open circuit in down pressure electrical circuit | Refer to dealer | |
| Blade will not angle (motor runs) | Hydraulic fluid level low | See Maintenance section |
| Crossover pressure relief valve setting too low | Refer to dealer | |
| Low or no current available at angle coil (A or D) | Refer to dealer | |
| Angle coil (A or D) inoperative | Refer to dealer | |
| Angle cylinder binding or bent | Refer to dealer | |
| Pick-up tube not submerged in fluid | See Maintenance section | |
| Angle valve (A or D) not operating | Refer to dealer |
| PROBLEM | PROBABLE CAUSE | CORRECTIVE ACTION |
|---|---|---|
| Unit angles very slowly | Hydraulic fluid level low | See Maintenance section |
| Crossover relief valve pressure setting too low | Refer to dealer | |
| Improper oil viscosity for outside air temperature, unit not at normal operating temperature | See Maintenance section | |
| Damaged cylinder | Refer to dealer | |
| Cylinder packing improperly torqued or dry | Refer to dealer | |
| Unit angles in one direction only | Crossover relief valve sticking or stuck | Refer to dealer |
| Angle coil (A or D) inoperative | Refer to dealer | |
| Low or no current available at angle coil (A or D) | Refer to dealer | |
| Angle valve (A or D) stuck/sticking | Refer to dealer | |
| Angle cylinder binding | Refer to dealer | |
| Unit does not hold angle. Note: This problem is usually noted when pushing snow. | Crossover relief valve pressure setting too low | Refer to dealer |
| Crossover relief valve sticking or stuck | Refer to dealer | |
| Pilot check valve has debris or damaged piston | Refer to dealer | |
| Fluid leaking at power unit | Hydraulic fittings not torqued properly (too tight, too loose) | Refer to dealer |
| 0-rings between valve block and base are worn/missing or not seating properly | Refer to dealer | |
| 0-rings between base and reservoir worn or not seating properly | Refer to dealer | |
| Reservoir over-full | See Maintenance section | |
| Pump shaft seal leaking | Refer to dealer | |
| Valve block Cap Screws loose | Refer to dealer | |
| Reservoir fasteners loose | Refer to dealer |
The hydraulic power unit consists of:
The fluid supply line for the pump is submerged in the hydraulic fluid reservoir and is equipped with a fine mesh intake filter screen.
The 12V DC motor is protected electrically by 150 amp circuit breaker located between the battery and the motor solenoid.
The hydraulic pump is protected by a 2100 PSI system relief valve.
If this unit is equipped with a down pressure option, this will allow the operator to selectively switch the system to provide additional hydraulic force to the cutting edge of the plow.
IMPORTANT: The electric coils, which operate the solenoid valves, require a minimum of 9-1/2 volts DC for proper operation. Lower voltage will cause erratic operation, or failure to operate.
The hydraulic controls consist of:
All hydraulic functions are controlled by the 12V DC electrical system which actuates coils on the hydraulic valves and the solenoid for the electric motor of the power unit.
12V DC power is fed from the battery post of the motor start solenoid to a control circuit board on the plow and from the circuit board to each coil.
Each coil is actuated by completing a circuit to ground through the coil and the circuit board by means of a signal to the circuit board from the hand- held controller in the vehicle, either by a wire transmitted signal or a radio signal.
Actuating the ’Raise’ switch on the hand-held controller sends a signal to the control circuit board on the plow, which then actuates the motor start solenoid and the coil for the ’C’ valve.
Actuating the start solenoid sends current to the power unit motor to cause the power unit to pump hydraulic fluid. Hydraulic fluid under pressure is directed through the ’C’ valve to the lift cylinder causing it to extend and raise the plow. On down pressure plows, the ’F’ valve is also actuated to allow fluid in the rod end of the double acting raise cylinder to return to the reservoir.
When the ’Raise’ switch on the hand-held controller is released, the start solenoid circuit is broken, the motor stops, the circuit to the coil for the ’C’ valve and (if a down pressure plow) the ’F’ valve is broken and these valves go to their normally closed positions.
Actuating the ’Lower’ switch on the hand-held controller sends a signal to the control circuit board on the plow. This actuates the coil for the ’B’ valve and (if a down pressure plow) the ’F’ valve, allowing hydraulic fluid to flow from the lift cylinder to the reservoir.
Once the ’Lower’ switch has been actuated, the system will stay in this mode until the ’Raise’ function is actuated, allowing hydraulic fluid to flow between the reservoir and the lift cylinder. This allows the lift cylinder to extend and retract as necessary to follow ground contours while plowing.
Down Pressure (DP) System obstacle, allowing the cylinder to retract and allowing the blade to adjust its angle to relieve the force from the
This system operates only when both the ’DP’ switch and the ’Lower’ switch on the hand-held controller are actuated.
Actuating the ’DP’ switch actuates the pressure switch, the ’B’ valve coil, the ’E’ valve coil and, through the pressure switch, the start solenoid as required. When the ’E’ is actuated and the hydraulic pump operates, hydraulic fluid is directed to the rod end of the lift cylinder, retracting the cylinder and forcing the plow down.
The pressure switch in this system senses the pressure of the fluid in the lift cylinder and closes when the pressure becomes low, allowing the motor and the pump to pump fluid into the rod end of the cylinder. When the pressure reaches the proper level the switch opens, shutting off the motor and the pump.
The system is protected by a relief valve, which relieves excess pressure if the plow is forced up, such as by a bump or obstacle in the roadway. Once any obstacle is cleared, the plow can return to a lower position, which will also lower the pressure. If the pressure becomes too low, the pressure switch will activate the motor and pump as mentioned above to return pressure to normal levels.
The down pressure system is overridden any time the plow control is placed in the ’Raise’ mode, but will resume when placed back in the ’Lower’ position.
Also, note that the ’E’ valve is deactivated anytime an angle function is activated, but returns to its previous condition as soon as the angle function is completed.
Actuating the ’Angle Right’ switch on the hand-held controller sends a signal to the control circuit board on the plow. This actuates the start solenoid and the coil for the ’A’ valve, allowing hydraulic fluid under pressure to flow through the ’A’ valve to the swing cylinder. At the same time, the hydraulic fluid passing through the ’A’ valve unseats a check valve in the circuit for the ’D’ valve, allowing hydraulic fluid to flow from the opposite swing cylinder through the ’D’ valve and back to the reservoir.
Actuating the ’Angle Left’ switch on the hand-held controller sends a signal to the control circuit board on the plow. This actuates the start solenoid and the coil for the ’D’ valve, allowing hydraulic fluid under pressure to flow to the swing cylinder. This fluid also unseats a check valve in the circuit for the ’A’ valve, allowing fluid to flow from the opposite swing cylinder through the ’A’ valve and back to the reservoir.
The angle circuits are protected by a crossover relief valve set to relieve pressure on the circuit a 2400 PSI. If the blade of the plow contacts an obstacle during plowing operations, the crossover relief valves will allow fluid to flow out of the swing cylinder on the side encountering the outside.
A 150 amp circuit breaker is located near the battery in the primary 12V DC positive power circuit and is in place to protect the electrical system. A high amp draw condition will cause the breaker element in the circuit breaker to interrupt current flow to the plow. The circuit breaker will automatically reset after it cools down.
HYDRAULIC SCHEMATIC
LEFT CYLINDER RIGHT CYLINDER
| C2 | C1 | ||||
|---|---|---|---|---|---|
| UP | |||||
| CROSSOVER RELIEF VALVE 2400 PSI | |||||
| RAISE CYLINDER | |||||
| C3 | CROSS VALVE | OVER RELIEF 2400 PSI | |||
| FLOAT VALVE B | PILOT OPERATED CHECK VALVES | ||||
| RAISE VALVE C | RIGHT VALVE A ANGLE | ||
|---|---|---|---|
| 12VDC MOTOR | PUMP | RELIEF VALVE 2100 PSI | |
| SCREEN (5 PLACES) | |||
LEFT ANGLE VALVE
D
GP
RAISE CYLINDER
UP LEFT CYLINDER RIGHT CYLINDER
C4
C3C2 C1
CROSSOVER
DP PRESSURE
SWITCH 525 PSI
VALVE 2400 PSI
DP RELIEF VALVE CROSSOVER
680 - 720 PSI RELIEF
DP
FLOAT / DP VALVE 2400 PSI VALVE B PILOT OPERATED
RAISE / FLOAT CK
CHECK
VALVE
VALVES F
CHECK VALVE
LEFT ANGLE
DP VALVE RAISE VALVE RIGHT ANGLE VALVE VALVE
E
C
A D
CHECK VALVE
GP
12VDC SYSTEM RELIEF MOTOR
2100 PSI
PUMP
SCREEN (6 PLACES)


| SAE | 1 or 2 | 5 5.1 5.2 | 8 8.2 |
| Grade | |||
| and Head | No Marks | ||
| Markings | |||
| 2 | 5 | 8 | |
| SAE | |||
| Grade | No Marks | ||
| and Nut | |||
| Markings |
| SIZE | Grade 1 Lubricateda Dryb lb-ft lb-ft | GradLubricateda lb-ft | e 2 Dryb lb-ft | Grade 5, 5.1 or 5.2 Lubricateda Dryb lb-ft lb-ft | Grade 8 Lubricateda lb-ft | or 8.2 Dryb lb-ft | ||
|---|---|---|---|---|---|---|---|---|
| 8-32 | 14* | 19* | 22* | 30* | 31* | 42* | ||
| 10-24 | 21* | 27* | 32* | 43* | 45* | 60* | ||
| 1/4 | 2.8 | 3.5 | 4.5 | 5.5 | 7 | 9 | 10 | 12.5 |
| 5/16 | 5.5 | 7 | 9 | 11 | 15 | 18 | 21 | 26 |
| 3/8 | 10 | 13 | 16 | 20 | 26 | 33 | 36 | 46 |
| 7/16 | 16 | 20 | 26 | 32 | 41 | 52 | 58 | 75 |
| 1/2 | 25 | 31 | 39 | 50 | 63 | 80 | 90 | 115 |
| 9/16 | 36 | 45 | 56 | 70 | 90 | 115 | 130 | 160 |
| 5/8 | 50 | 62 | 78 | 100 | 125 | 160 | 160 | 225 |
| 3/4 | 87 | 110 | 140 | 175 | 225 | 280 | 310 | 400 |
| 7/8 | 140 | 175 | 140 | 175 | 360 | 450 | 500 | 650 |
| 1 | 210 | 270 | 210 | 270 | 540 | 675 | 750 | 975 |
| METRIC COARSE THREAD Grade 8.8 | Grade 8.8 | Grade 10.9 | Grade 12.9 | |||||
| Dry | Lubed | Dry | Lubed | Dry | Lubed | |||
| M6-1 | 8 | 6 | 11 | 8 | 13.5 | 10 | ||
| M8-1.25 | 19 | 14 | 27 | 20 | 32.5 | 24 | ||
| M10-1.5 | 37.5 | 28 | 53 | 39 | 64 | 47 | ||
| M12-1.75 | 65 | 48 | 91.5 | 67.5 | 111.5 | 82 | ||
| M14-2 | 103.5 | 76.5 | 145.5 | 108 | 176.5 | 131 | ||
| M16-2 | 158.5 | 117.5 | 223.5 | 165.5 | 271 | 200 | ||
DO NOT use these values if a different torque value or tightening procedure is given for a specific application.
Fasteners should be replaced with the same or higher grade. If higher grade fasteners are used, these should only be tightened to the strength of the original. a “Lubricated” means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. b “Dry” means plain or zinc plated without any lubrication
* Values with asterisk are in lb-in.
The Sno-Way snow plow structural elements are warranted to be free from defects in materials and workmanship for a period of five years from date of delivery from an authorized Sno-Way Dealer. The Sno-Way Warranty Registration card for the product must be properly filled out and mailed to Sno-Way within 30 days of date of purchase to obtain benefits of this section of warranty.
Structural elements are defined for this warranty as: Blade frames, A-frames, Swing Frames, vehicle sub frames, and structural components (weldments) of Sno-Way snow plows.
TWO YEAR STANDARD LIMITED WARRANTY COVERAGE
The Sno-Way snow plow non structural components are warranted to be free from defects in workmanship for a period of two years from date of delivery from an authorized Sno-Way Dealer. The Sno-Way Warranty Registration card for the product must be properly filled out and mailed to Sno-Way within 30 days of date of purchase to obtain the benefits of this section of warranty.
Non structural product components are defined for this warranty as: Blade inserts (polycarbonate or steel) and the SM01 Hydraulic power system and control module.
ONE YEAR STANDARD LIMITED WARRANTY ACCESORIES / SERVICE PARTS / COMPONENTS.
Sno-Way International, Inc. Warrants accessories, service parts and components purchased separately for a period of one year after original purchase to be free from defects in material and workmanship.
DEFINITION OF PRODUCT:
Product as used throughout this warranty means the Sno-Way line of Predator snow plows, straight blades and "V" blades and components thereof.
EXCLUSIONS UNDER THIS WARRANTY PROGRAM:
OBTAINING WARRANTY SERVICE
To obtain warranty service, promptly return the product or any defective part at your expense to any authorized Sno-Way Dealer during the warranty period. Replacement or repair of defective or inadequate parts shall be performed without charge for labor or materials by such Dealer at his regular place of business during regular business hours after inspection and determination that the warranty applies.
Purchaser shall prepay all freight charges for returning Product or component to Dealer, Sno-Way or any other location designated by Sno-Way.
Note: The Sno-Way Technical Services help line is designed to service Sno-Way Dealers. Sno-Way Technical and Customer Service will help you locate your nearest Sno-Way Dealer.
Please also use the Sno-Way web site with the Dealer locator: www.snoway.com
DISCLAIMERS:
LEGAL RIGHTS:
Some states do not allow limitations on how long an implied warranty lasts or exclusions or limitations of incidental or consequential damages, so the above limitations or exclusions may not apply fully to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. All "other" provisions and "limitations" not altered by local law shall continue to apply.
ENFORCEMENT/CONSTRUCTION
This Warranty shall be enforced and construed under the laws of the State of Wisconsin.
Hartford, WI 53027 USA Website: www.snoway.com ©2005 Sno-Way® International
The following inspections MUST be accomplished prior to delivering the snowplow to the customer. Place an X
x in the box after accomplishing each item on the checklist.
CHECK THAT
Parts have not been damaged in shipment. Repair or replace items that are loose, dented or missing. All covers, guards and decals are in place and attached securely. All pivot pins and cotters are installed and secure. Trip springs are adjusted. Shoe assemblies are installed and adjusted. Snow plow headlamps are adjusted properly. Snow plow headlamps are functional.
| High Beam | Low Beam | Park Lamps | |
| Left Turn | Right Turn | Headlamp Beam Aimed Correctly | |
| Cylinder lock clamp is installed. | |||
| Start the vehicle engine and place an X | x | in the box after accomplishing each item on the checklist. | |
| CHECK THAT | |||
ALL blade functions work properly. Cylinders, hoses and fittings DO NOT leak. Listen for abnormal noises or vibrations; Repair or replace as necessary. The Power Unit is properly filled.
xThe following checklist is to be accomplished with the customer present, Place an X in the box after accomplishing
each item on the checklist. After giving the Customer his Owner’s Manual, instruct him to read it PRIOR to operating the Snow Plow. If he has any questions or does not understand part(s) of the Manual, ask him to contact the Dealer for answers or explanations BEFORE operating the unit.
Record the Serial Numbers, Date of Purchase, Purchaser’s Name and Address, and the Dealers Name, Address and Phone Number in the space provided on Page 1 of the Owner’s Manual. Explain mounting and removal procedures. Demonstrate power plow controller operation. Demonstrate cylinder lock clamp installation. Demonstrate Down Pressure hydraulic system function and operation. (If unit is so equipped)
Fill out Warranty Registration Card and mail COPY 1 to the factory to validate Warranty. NO Warranty claims can be honored if the Warranty Card is not on file at the factory.
Hartford, WI 53027 USA Website: www.snoway.com ©2005 Sno-Way® International